One problem related to brake grinding noise has been reported for the 2009 Volkswagen Routan. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2009 Volkswagen Routan based on all problems reported for the 2009 Routan.
While driving approx 30-35mph, my van began to smell hot and smoke began to rise from the right front wheel well. I had two of my three children with me. I frantically told my 14 yr old son who was in the front passenger seat to get to the back and help his four yr old sister out of her car seat (we were still moving) I pulled into a parking lot and had them quickly exit the left sliding door of the van. Later that evening I went back to retrieve the van alone and as soon as the van began to move it made the most horrible grinding noise I have ever heard. I immediately knew it was a seized brake caliper, (not because I am a mechanic. I am a speech therapist). I knew because approx 4 months prior the van made the exact same sound with no warning when the right rear caliper seized and both front and back brakes were replaced! =$780). I drove to the closest brake shop where it was repaired the next day. Cost=$733. 68. I travel as a speech therapist. I was in jacksonville beach, FL during this fiasco. The prior brake repair was done in phoenix, az so I could not use the same company or question the warranty. It clearly isn't a warranty issue. Am I to believe it is normal to replace the entire brake system including rotors, drums, pads, discs, calipers, bushings, pin boots, etc,,, every 7,000 miles?? I think not. I didn't even know all those words until I purchased a Routan. Something is wrong. These vans are dangerous. I will not drive my children long distances or on the interstate in the van, which I purchased because we don't all fit in the corolla. I am asking vw to reimburse me. We will see how that goes. Thank goodness all I have lost is money.