Volvo S40 owners have reported 21 structure related problems since 1996. Table 1 shows the 6 most common structure problems. The number one most common problem is related to the vehicle's body (11 problems). The second most common problem is related to the vehicle's structure (5 problems). For details of each of the problem category, use the links in the table.
| Problem Category | Number of Problems |
|---|---|
| Body problems | |
| Structure problems | |
| Door problems | |
| Frame And Members problems | |
| Underbody Shield problems | |
| Trunk Lid problems |
Windshield bonding has failed on the top edge of the windshield. It leaks and I can move the glass easily. I am worried that the windshield will fall out in a crash and reduce the airbag performance Read details...
Flooded car. Caused extensive damage that ins. Says is a mold problem. Well without water there would be no mold. Read details...
The contact owns a 2006 Volvo S40. The driver side door would not lock intermittently and would making a humming noise in warm weather. The dealer repaired the door so that it locks, but it continues to hum. The front passenger speaker does not work. Read details...
Routine 90k maintenance on Volvo S40 year 2000 revealed cracked engine mount. According to the Volvo mechanic this is seen often on Volvo cars s80, s60 and S40. Read details...
Brakes were very hard - car would not stop for several feet. Also car wouldn't start on one occasion - a shield was put into car to prevent this from happening again Read details...