One problem related to front suspension upper ball joint has been reported for the 2004 Volvo XC90. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Volvo XC90 based on all problems reported for the 2004 XC90.
The front end tie rod broke suddenly on our 2004 Volvo Xc90 bringing the car to a complete halt just after my son had pulled on to the exit ramp after driving 35 miles on a major 6 lane highway in new jersey. We were soooo lucky. Volvo replaced both front end tie rods with what they claim to be a new and improved tie rod. We still question the safety of the car at this point and will not allow our teenagers to drive it on the highway. Volvo USA has been antagonistic with us about taking back the car but our local dealer is willing to trade it for another Volvo.
| Front Suspension Wheel Bearing problems | |
| Suspension problems | |
| Front Suspension Hub problems | |
| Sway Bar problems | |
| Ball Joint problems | |
| Front Suspension Upper Ball Joint problems | |
| Front Suspension problems | |
| Front Suspension Shock Absorber problems |