Other Fuel System Tank Assembly Problems of BMW 528

BMW 528 owners have reported 4 problems related to other fuel system tank assembly (under the other fuel system category). The most recently reported issues are listed below.

1 Other Fuel System Tank Assembly problem of the 2012 BMW 528

Failure Date: 12/29/2019

While driving down the 95 highway my car showed a fuel supply error then powered down and stoped and wouldn't restart. I had it towed to a hotel and the following morning it started while the tow truck loaded it to take to the dealer. I had a full tank of gas at the time. I could have been killed with my kids. Towed it to BMW and all they told me was to replace my battery even though I had a perfectly good battery and the and everything requiring a battery worked like radio, lights etc. I bought a new battery from them and the tech drove the car for 30 miles. Within 2 hours after leaving the dealership my car did the same thing while exiting the highway and slowing down at a stop light. A diagram flashes on the console and then a message about the fuel supply. I was assisted by calling 911 to get my kids and I to safety and my car out the way. There is a recall on the fuel module or pump for my year and make but BMW claims my VIN is not included. This is dangerous, people can get killed if the cars are stalling while in motion.

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2 Other Fuel System Tank Assembly problem of the 2009 BMW 528

Failure Date: 06/16/2017

I was driving the vehicle on the highway about 70 miles per hour - when without any warning the vehicle "check engine light" and "hazard lights came on - the fuel gauge showed over 100 more galloons in the tank than it had previously - tried to accelerate but the car did not respond. The engine reduced power and was stalling as I immediately started to cross the highway from the furthest left lane in order to get to safety on the right side of the road - I was with my parents and my handicapped nephew and scared for all of our lives. The engine "sputtered and vibrated" before stopping. I didn't notice anything wrong or any change in the way the car drove. This was a very dangerous and unsafe incident.

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3 Other Fuel System Tank Assembly problem of the 2008 BMW 528

Failure Date: 07/27/2016

Strong gasoline odor was detected in our garage. Upon checking our classic automobile and ruling it out we then realized it was our 2008 BMW 528i with 61,800 original miles on it. The odor was both inside and outside the car. We had to remove the car from the garage where it normally parks near a gas water heater so as to avoid possible ignition within the confines of our garage. I then searched on the inter net : "why does my 2008 BMW 528i smell like gas all the sudden", to my surprise there were hundreds of posts within bimmer forums and otherwise regarding this very issue. What gave me pause is that in my situation as with many others, an engine and or emissions fault code was never sent to the main screen for the operator to identify and take it in for repairs. I called BMW north America and gave this information and asked if any recalls or bulletins were recorded and was told there weren't. I then called my local BMW dealership here in tucson, az. And was told by the service advisor there was in fact a note regarding the char coal canister being unable to process the gasoline fumes when outside temperatures reach or exceed 100-101 degrees farenheit. It has been in that range here now for the past few weeks. I now as of 28 July 2016 have my car in the BMW shop for repairs and what they found was the fuel sending unit is leaking through the top of the tank and a puddle of gas has formed. Again why no engine codes when a sealed system faults and leaks and a known issue like the char coal canister exists. My hope is that this agency investigates and issues a recall notice. I am going to be charged $700. 00+ for an issue which is widely known of across the web and which my dealership found not all that unusual. Thank you.

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4 Other Fuel System Tank Assembly problem of the 2012 BMW 528

Failure Date: 08/17/2014

Driving in the hov at approximately 9pm when an alert message "drivetrain malfunction, drive moderately" displays. Car engine immediately cuts out and we have no propulsion. We are unable to move to a safe location and wind up on a narrow shoulder of the lie in NY. Police come and close down 2 lanes to prevent collision (extremely dangerous road conditions). We were unable to start the car or shift it into neutral. Car was towed. BMW notifies us that fuel sensors malfunctioned resulting in us running out of gas even thought the indicator showed we had 1/2 tank. However because we were over the 50,000 mile warranty we would be responsible for replacing. . BMW is looking for us to pay $3,100 to have the fuel sensors replaced. I researched this and found that BMW had issued a recall on its 2011 5 series sedans and 2012 5 series gt for a fuel sensor malfunction that mirrors exactly what happened to us. We purchased our BMW Nov 2011. We strongly believe this fuel sensor defect both in design and functionality is the reason behind what happened to us. Put my family and 6 police patrol men in harms way. Notified BMW that they need to extend their recall to other 2012 5 series sedans given our experience. Felt compelled to notify you as there may be other drivers who will be put in harms way if this problem is not reconciled on all 2012 5 series sedans. We were lucky we were not injured. Someone else might not be.


Other Common Other Fuel System related problems of BMW 528



528 Service Bulletins
528 Safety Recalls
528 Defect Investigations