Table 1 shows five common structure related problems of the 2002 Chevrolet Express. The number one most common problem is related to the body (two problems). The second most common problem is related to the door (two problems).
| Problem Category | Number of Problems |
|---|---|
| Body problems | |
| Door problems | |
| Door Hinge problems | |
| Frame And Members problems | |
| Structure problems |
The side hinges seize up and break. It throws the door alignment off and I am no longer able to completely close the front side door and it keeps the passenger door from opening also. This is a continueing problem Chevrolet has with their Express vans. Read details...
Front doors do not close tightly. Severe road/wind noise at normal highway speeds. Noise worsened on outside door when turning (turn to right - left door noise increases). I am concerned about the integrity of the door attachment mechanism. Read details...
One of the hinges to the double side doors on the full size 2002 Chevrolet Express broke off today. Read details...