Electrical System Problems of Chevrolet Express

Chevrolet Express owners have reported 31 problems related to electrical system (under the electrical system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Chevrolet Express based on all problems reported for the Express.

1 Electrical System problem of the 2023 Chevrolet Express

Failure Date: 07/04/2025

The car always turns on the slippery road warning light when I drive over 60 miles per hour and the wheels lock up. Sometimes, the abs warning light also comes on, along with error messages saying 'service traction control' and 'service stabilitrak'.

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2 Electrical System problem of the 2022 Chevrolet Express

Failure Date: 01/12/2025

The van has a electrical issue . All the van doors unlock and lock. . When I am driving the van the locks unlock and lock 5 times in 2 blocks. When the van is parked and engine is off and no key in the ignition the locks still unlock and lock. I took it to my chevy dealer 3 days ago to have the electrical issue diagnosed and fixed. My van is still sitting at my chevy dealership for 3 days today January 16th 2025 my vehicles still has not been diagnosed yet to even fix the electrical doors locking system.

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3 Electrical System problem of the 2005 Chevrolet Express

Failure Date: 08/01/2022

Hole warn in front passenger side brake line from battery cable going to engine starter motor. The shielding on electrical cable rubbed and wore a hole in the brake line causing fluid to flow out and caused brakes to fail. No one was injured and no accident. I was backing out of the driveway the brakes failed, next I saw a large puddle of fluid on driveway, I just put it in park. The battery cable crosses over the break line and both are fastened to the frame near each other. I can provide break line and photo. The van has 60,000 miles on it, I purchased it new in 2005.

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4 Electrical System problem of the 2001 Chevrolet Express

Failure Date: 11/18/2021

Vehicle shuts down during operation. I just saw there is a recall on your site saying same problem but mine didnt qualify. I have burned wires in harness to instrument panel. I found two wires at harness where code reader plugs into . O was able to ground them but now a couple months later same problem. I found burnt wires in harness and I cannot access to evaluate or replace. I've completed repairs myself, I am poor and dont know any honest affordable mechanics as I am capable of most reasonable repairs. I think my van falls under overheating panel warranty as described by this website. I still have 2 years of payments on van.

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5 Electrical System problem of the 2018 Chevrolet Express

Failure Date: 09/01/2021

The contact owns a 2018 Chevrolet Express. The contact stated that the defroster would intermittently fail to operate as needed. The contact mentioned that the defroster might start working when driving over a pothole or an obstruction in the road. Upon investigation, the contact linked the failure to NHTSA campaign number: 18v655000 (electrical system). The contact also discovered that the rear window was made out of tempered glass which failed to comply with fmvss standards; she was also able to link that failure to NHTSA campaign number: 19v387000 (visibility). The manufacturer was notified of both failures and informed her that the recall repair for NHTSA campaign number: 18v655000 (electrical system) was already performed on the vehicle. The manufacturer also informed her that the VIN was no longer included in NHTSA campaign number: 18v655000 (electrical system). The contact was also referred to the dealer, but they offered no assistance. The vehicle had yet to be repaired. The failure mileage was approximately 60,000.

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6 Electrical System problem of the 2018 Chevrolet Express

Failure Date: 05/23/2021

Unknown, electrical fire from inside passenger door, no external heat source, and heat source seems to be from inside the door. Vehicle was parked while fire occurred.

7 Electrical System problem of the 2020 Chevrolet Express

Failure Date: 05/15/2021

The contact owns a 2021 jayco redhawk. The contact stated that while inspecting underneath the RV the plumbing hoses and lines as well electrical wires, fuel line from the propane tank, and fuel line from the generator was just lying on the frame. The hoses and lines were not insulated or secured underneath the RV. The contact stated that he was concerned that a fire could have been started. The contact stated that he wire-tied all the wires, so they were not laying on the frame. The vehicle was taken to the dealer who only secured the wires with a single wire tie. The contact stated that many of the wires were still just hanging as the dealer did not repair the problem. The contact stated that the brake, fuel, and electrical harness were all clamped together which could cause a failure. The jayco dealer advised the contact to take the vehicle to a gm dealer for repairs to the chassis. The contact stated he contacted mcgee Chevrolet (1455 new state hwy, raynham, MA 02767) and they stated they could not repair the RV due to the large size. The contact stated that the jayco manufacturer was notified and advised to take the RV to a jayco dealer for repairs. The failure mileage was approximately 1,000.

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8 Electrical System problem of the 2018 Chevrolet Express

Failure Date: 11/20/2019

While travelling down the road the "service stabilitrak" and "service traction control" messages come on in the driver information center and the lights for each component are lit in the dashboard. On occasion, the emergency brake light comes when I know the emergency brake is off. My safety is at risk because I'm not sure if the lights are indicating a problem or if the lights are malfunctioning as they come on every time I take a trip in this vehicle. The vehicle has been inspected by three different Chevrolet dealers, one of them three times and no fix has solved the problem. The dealers confirm the problem, but cannot find the solution. Chevrolet headquarters is well aware of the issue and have paid toward some of the dealer charges. The issue has been going since I purchased the vehicle in 2019.

9 Electrical System problem of the 2017 Chevrolet Express

Failure Date: 05/08/2019

Tl- the contact sent the complaint via email to be used: on 5/08/19 after several complaints from our driver that the electrical system in our 2017 expres chevy shuts down when hitting a bump or slamming the driver door we decided it was time to get it checked out. The van was not purchased from auto nation chevy in lake worth FL,this dealer was not able to locate a problem. As the same described problem continued to persist,we decided to bring the van to the dealer from whom it was purchased schumacher chevy in north palm beach. On 05/13/19,upon keeping the vehicle for +/- a week this dealer concluded that the fuse center assembly was defective and replaced. The van was returned and remained problem free until late 6/2019 when our driver complained that the van was starting to act up again. I contacted schumacher via text to let them know we were having reoccurring issues on 7/4/19. During the days prior to 7/4/19 our employee who drives the van with the help of our other employee who was the passenger was able to record what goes on when the electrical system shuts down. On 7/8/19 the van shut down on interstate 95 at a speed of 65 mph. . When the van shut down at this speed our driver got spooked and in slowing down by stepping on the brakes caused the van to jackknife and spin twice hitting the center median with the right rear of the van. The two people in the van were saved from injury. The van was taken to schumacher chevy the next day,when they were not able to find the problem after a few days I made the decision to trigger the lemon law with general motors. After two months of investigation by gm personnel and their engineers they have come to a conclusion that this van is not defective and are unwilling to accept any responsibility. We are now having the van repaired at the body shop to repair the right rear damage.

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10 Electrical System problem of the 2014 Chevrolet Express

Failure Date: 10/03/2018

Tl- the contact owns a 2014 chevy Express. The contact stated that the air bag warning light suddenly illuminated. The contact took the vehicle to the dealership (grand prize Chevrolet Buick GMC located at 32 rte 304, nanuet, NY 10954 854-367-7516) who diagnosed that the air bag sensor failed and needed to be replaced. The vehicle was repaired. The failure persisted. The manufacturer was not contacted the approximate failure mileage 77,000.

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11 Electrical System problem of the 2016 Chevrolet Express

Failure Date: 08/06/2018

Tl-the contact owns a 2016 Chevrolet Express. The contact stated that upon starting the vehicle the deter system warning light illuminated. The vehicle was taken to hayward Mitsubishi 25601 mission blvd, hayward, CA 94544 (510) 999-5999 who informed the contact that the failure could be the ignition key. The contact was unaware of the repairs completed. The contact stated that the failure recurred several days later. The vehicle was taken back to the dealer who stated that the failure could possible be the ignition key failure and a new keys would be made for the ignition. The manufacturer was not notified of the failure. The failure mileage was unknown. Aa.

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12 Electrical System problem of the 2017 Chevrolet Express

Failure Date: 08/01/2018

Tl- the contact owns a 2017 Chevrolet Express g-3500. The contact stated the while operating the vehicle both the rear tail light and running lights on both the passenger and drivers side would not illuminate. The vehicle was taken to local dealer Chevrolet of wayzata mn. (16200 wayzata blvd, wayzata mn) who replaced the tail lights but the failure had reoccurred. The vehicle was taken to an independent mechanic who diagnosed that the cause of the failure was due to a faulty fuse box. The fuse box was replaced and the failure was remedied. The manufacturer was notified of the failure. The failure mileage was 18,000. Jft.

13 Electrical System problem of the 2014 Chevrolet Express

Failure Date: 07/20/2018

Tl- the contact owns a 2014 Chevrolet Express. The contact received notification of NHTSA campaign number: 18v295000 (visibility) however, the parts to do the repair were unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The Chevrolet 112 located at (2096 NY-112, medford, NY 11763 (631) 317-2348) was contacted and confirmed tha tthe parts were not available for the recall remedy. The manufacturer was made aware of the issue and was not able to confirm when the parts were to become available. The contact had not experienced a failure. "VIN tool confirms parts not available" as.

14 Electrical System problem of the 2013 Chevrolet Express

Failure Date: 07/18/2018

Previous complaints 11102768 , 11111685 vehicle is a forest river sunseeker RV/ 2013 chevy Express cutaway 4500 model g33803 159" 6. 0 gvw 14,200. The fuse/relay block has been replaced. Part 22767373. The tech has made a comment on the invoice. The original fuse block had a lack of voltage to various components and may cause future electrical failures due to this. The vehicle has 9100 mi on it. This fuse block(underhood) has been a problem in many vehicles including ambulances. Not good, as it can cause the vehicle not to start or loose power. This is a serious problem and needs to be addressed.

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15 Electrical System problem of the 2014 Chevrolet Express

Failure Date: 05/03/2018

Currently have a recall on my vehicle (n172086770). Since the original recall in 2018, I've made several attempts with the general motors to have this issue repaired. As of this date, 7/12/2020, they have been unwilling to fix the problem. I have several case numbers with the company because I've had numerous conversations with them. They keep changing the case numbers in an effort to discourage me from having the problem (a problem they caused) fixed. Please reference dot reference number 9064677 filed on or around 6/8/2020.

16 Electrical System problem of the 2013 Chevrolet Express

Failure Date: 09/25/2017

This vehicle will not turn off when the ignition key is removed. This poses a great risk to any passengers in the vehicle as it can be moved without the key in the ignition. The vehicle remains fully powered with the key removed.

17 Electrical System problem of the 2010 Chevrolet Express

Failure Date: 09/15/2017

Last month the right side rear brake lite and blinker did not work and this month the drivers side tail lite doesn"t work . They replaced the main computer bcm last month ,waiting to see what they do this time. Both times I was on the hwy driving.

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18 Electrical System problem of the 2016 Chevrolet Express

Failure Date: 08/10/2017

Tl the contact owns a 2016 Chevrolet Express. The contact stated that water was leaking from the driver's side visor connection. Water also leaked onto the contact and the floor. The instrument panel was also leaking. There were no warning indicators illuminated. The vehicle was taken to sawyer Chevrolet (351 w bridge st, catskill, NY 12414, (518) 291-4586) where it was diagnosed that a new WI-fi antenna gasket needed to be installed. The vehicle was repaired, but failed again days later. The manufacturer was notified and did not assist. The failure mileage was 36,000.

19 Electrical System problem of the 2015 Chevrolet Express

Failure Date: 05/06/2016

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20 Electrical System problem of the 2013 Chevrolet Express

Failure Date: 03/10/2016

The contact owns a 2013 Chevrolet Express. The contact stated that there was a warning light that randomly flashed, indicating a loss of engine power. In addition, the vehicle randomly stalled more than once. The failure was reported to a dealer, but they did not have the tools to provide diagnostic testing. The manufacturer was not notified. The approximate failure mileage was 2,000.

21 Electrical System problem of the 2012 Chevrolet Express

Failure Date: 06/26/2015

Engine was at idle had pulled into gas station . Alarms went off check engine light came on, stable track error, multiple tones. After 20 seconds engine stalled. Would not crank. After talking to people and couple tries fix took to dealership as it was diagnosed to be the engine control module shorted. I had gone thru rain earlier and a couple storms passed thru while at station and eating. Dealer replaced engine control module and programmed it. This could of happened while driving and would of lost engine power and power steering. Since just module replaced and ben told it is know to short out when wet it could happen again.

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22 Electrical System problem of the 2012 Chevrolet Express

Failure Date: 08/07/2014

The contact owns a 2012 Chevrolet Express. When the brakes were depressed and released, the vehicle began to shake violently. The contact mentioned that the stabilitrak activated independently after being turned off without warning. The vehicle was taken to dealer. The technician was unable to diagnose the failure. The manufacturer was not made aware of the failure. The approximate failure mileage was 47,000.

23 Electrical System problem of the 2008 Chevrolet Express

Failure Date: 03/31/2014

While driving down the road at approximately 50 mph all warning lights on the dash lit up, the speedometer ceased to function, the radio cut out, the airbags were reporting as nonfunctional, the abs system was reporting nonfunctional. Took vehicle to local mechanic who said the problem appeared to be caused by corrosion on the abs sensor as well as corrosion on the power distribution cables into the fuse box. According to the mechanic gm was aware of the problem, as technical bulletins dating back to around 2005 were issued. He also stated should it happen at the time of an accident the air bags would likely fail to deploy, and the problem in general could lead to the possibility of a vehicle fire. According to him the entire problem could have been avoided by the manufacturer if they had made sure the cables were wrapped in shrink tube-thus eliminating the introduction of moisture to the electrical wires.

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24 Electrical System problem of the 2003 Chevrolet Express

Failure Date: 03/10/2014

The contact owns a 2003 Chevrolet Express conversion van. The contacted stated that while driving 45 mph, all of the gauges and electrical features failed however, the light functions remained operable. The vehicle was taken to the dealer where the technician was unable to diagnose a failure. No repairs were performed to the vehicle. The manufacturer was not notified about the failure. The failure mileage was 80,000 and the current mileage was 84,000.

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25 Electrical System problem of the 2010 Chevrolet Express

Failure Date: 08/29/2013

The contact owns a 2010 Chevrolet Express cargo van. The contact stated that the connectors and cables near the fuel tank were found to be burned. The vehicle was taken to the dealer for diagnosis but the mechanic stated that they could not determine the problem. The manufacturer was made aware of the failure. The failure mileage was 65,000.

26 Electrical System problem of the 2005 Chevrolet Express

Failure Date: 01/14/2012

The contact owns a 2005 Chevrolet Express g2500. The contact stated that the vehicle caught on fire while parked. The fire originated in the interior wires within the dashboard or instrumental panel area. The flames spread to the driver seat, passenger front seat and the steering wheel. The vehicle was towed to the dealer for further investigation. The failure and the current mileage was 70,000.

27 Electrical System problem of the 2003 Chevrolet Express

Failure Date: 09/05/2005

The consumer stated that while driving at 50-60 mph 2003 Chevrolet Express stalled. The vehicle sat for about a minute, then it restarted. There were no lights that came on the dashboard. This happened with no warning. The dealership has not been contacted as of now. The manufacturer has not been called. The consumer was going to contact the dealer so they could examine the van. The vehicle was taken to the dealer but they found nothing wrong with the vehicle.

28 Electrical System problem of the 1999 Chevrolet Express

Failure Date: 09/13/2004

While applying the brakes brake lights/turn signals and other electrical system parts failed to come on. Consumer replaced the fuse and bulbs on numerous occasions, but problem recurred. Consumer drove vehicle to dealer for inspection, but mechanic could not duplicate the problem.

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29 Electrical System problem of the 2000 Chevrolet Express

Failure Date: 02/12/2004

While driving and or parking, it was difficult for the consumer to roll the windows up or down on the driver's side. The part was replaced three times. The window would only move about 1/4 an inch every minute or so intermittently. It was difficult to open roll down the window when going trough the toll booth. When the window was rolled down, it would take about 5-8 minutes to get it back up. Gm suggested that this was normal. Other problems were: the right cargo door panels rubbed together and made noise, the seat belt light did not come on at times, there was a "whirring" noise when the vehicle was driven at 35 mph, the bar on the driver's side door did not have enough space for the consumer's hand to use it, the door locks would click when the vehicle was in motion, the mirror switch would work with the key in the off position, the left front window would stick at times, there was a clunk sound when the vehicle was placed in reverse at times, the right rear light was sometimes not bright enough, and the spring on the gas pedal broke.

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30 Electrical System problem of the 2002 Chevrolet Express

Failure Date: 09/17/2002

When tapping the gas pedal lightly the reduced engine power and service engine soon lights come on and vehicle remains running but looses all power.

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31 Electrical System problem of the 2001 Chevrolet Express

Failure Date: 01/01/1901

While parked a fire erupted and flames came from between the dashdoard and windshield. The complainant has a fleet of 50 delivery vans, including thirty-nine Chevrolet vans, seven of which are the same make, model and year as the one that caught on fire.


Other Common Electrical System related problems of Chevrolet Express


Express Service Bulletins
Express Safety Recalls
Express Defect Investigations