One problem related to brake disc has been reported for the 2004 Chevrolet Malibu. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Chevrolet Malibu based on all problems reported for the 2004 Malibu.
Sever vibration when brakes are applied. One rotor was changed while vehicle was under warranty. Now there is 50,000 miles on the car and no warranty and the problem is back. This was a problem the dealer was aware of and should have replaced the other rotor also.