Two problems related to steering gear box have been reported for the 2002 Ford Explorer. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2002 Ford Explorer based on all problems reported for the 2002 Explorer.
Pulling out of a neighbor's driveway, my shift rod cracked off and dangled, leaving the truck immobile. Nothing had preceded this. Due to towing fees, I contacted a local mechanic who was able to bring it to his shop, a mile away, vs. To Ford, which would have required a $200 flatbed tow. This provider tried for 3 weeks to get a part, # 5l2c36529a, told that Ford had 1300 vehicles with this issue. If this had happened on the street, there would have been an accident. Several calls to Ford and local dealerships have been not only unproductive but fruitless and demeaning. We are concerned for others that have this same issue, which Ford (which I have always been loyal to prior to now) has gone out of its way to deny, are going to be endangered and would like a recall investigation, please!.
The vehicle has been in the service dept 3 times since purchase on 8/01. Upper & lower steering shaft has been replaced on 9/14/01. The front end rattles when I am operating the vehicle over normal terrain. Steering wheel has a popping feel when I go over a bump or turn right, feels like th e car is going out of control (at slow speed). The vehicle will be back at Ford on 12/6/01 for further testing to detect/correct these problems. After looking at your website, I have discovered similar complaints exist. I will take copies with me to the dealership supervisor today.