Two problems related to gas recirculation valve (egr valve) have been reported for the 2006 Ford Explorer. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2006 Ford Explorer based on all problems reported for the 2006 Explorer.
I bought my first Ford Explorer almost 8 years ago. I had absolutely no problems with this vehicle and felt very safe driving my newborn son. I had a second son and decided to buy a new Ford Explorer because it was such a dependable car. Now I am regretting that decision. I bought a 2006 Ford exploer at round 60,000 miles. It now has 70,000 and I have already had to get another transmission and it still has not fixed the problem. It jolts, lunges, and sometimes the transmission doesn't engage. I feel extremely unsafe trying to pull out at an intersection because the car starts to jolt and I have to slam on the gas in order for the car to go. It is horrible and I feel very unsafe driving; especially with my children in the car. Even if I am driving on the interstate I have to put the car into overdrive to stop the majority of the jolting, and that does not even guarantee it will stop. My husband is in the military and gone a great deal. He should not have to worry about the safety of his children or wife when he is deployed overseas or when he is training away from home. He is currently away from home for training, getting ready for deployment. He is calling every chance he gets to make sure the car has not broken down or we have not been in and accident due to this very horrible vehicle. If I had enough money I would buy another vehicle and tell everyone not to ever buy a Ford again. I think I am more upset with the fact that my husband is possible being sent overseas in October, and he cannot even go to war with the knowledge his family is safe. I really wish someone would understand that this is a huge problem and major safety problem. Please help all of the families with this defect.
I discovered a leak in the radiator after noticing that the temperature gauge needle was bouncing around at an idle. After about a minute, the vehicle overheated and started steaming. We ended up having to have the radiator replaced at a cost of $600. (it was also over 90 degrees that day and I was stranded with two small children, the youngest was 4 months old. ) then about a month ago, in may 2012, I was at a grocery store and when I went to enter the vehicle I noted a large puddle of antifreeze on the ground and it was dripping from the radiator. We had to have the radiator replaced, again at a cost of $600. The same mechanic repaired it both times and said it was the same issue as the first one. Now we are having transmission fluid leaking from the cooling line that leads from the transmission to the radiator. These incidents have caused us serious hardships financially and could have caused physical injury due to the fact that it was extremely hot out on both occasions and I had small children with me miles from home. I have already contacted Ford motor company and they have declined to do anything about this issue. I am requesting, as are many others, that a recall be issued. And I also suggest that you research this problem on the internet as it is a major one. It is strange that Ford changed the radiator in the 2007 model year Explorer.