Power Train Problems of Ford Explorer - part 1

Powertrain system fault will cause the vehicle to lose power possibly leaving the vehicle and passengers in danger if crossing traffic, pulling onto a road, etc.

See all problems of the 2022 Ford Explorer 🔎.

Car starts to jerk all of a sudden when breaking ( from 30-26 miles) .

See all problems of the 2020 Ford Explorer 🔎.

Vehicle stuck in park. But will go in gear but just won’t move.

I am filing a safety complaint regarding my 2020 Ford Explorer (2. 3l engine) experiencing a transmission-related failure. At approximately 112,000 miles, the vehicle began exhibiting a dangerous failure pattern. While braking, a loud mechanical noise occurs, followed by hesitation and inability to properly accelerate. The vehicle then displays a “shift system fault” warning. After this occurs, the vehicle struggles to respond when attempting to accelerate, creating a serious safety hazard, especially when merging into traffic or crossing intersections. This issue appears to be consistent with Ford technical service bulletin 23-2249, indicating the manufacturer is aware of a defect involving the transmission system. Despite this, no recall has been issued, and I have been quoted a significant out-of-pocket repair cost. The sudden loss of acceleration and erratic shifting presents a clear safety risk that could lead to a crash. I am requesting that this issue be investigated for a potential recall due to the safety implications.

My 2017 Ford Explorer suddenly started vibrating intensely whenever I am at a stop or start slowing down. Episodes of hesitation when attempting to take off from a start with significant rpm surges. I am told I need to have my torque converter replaced. My vehicle has 84,697 miles on it, and was bought brand new from a dealer. I already had to have a new engine a month ago. This level of multiple engine and powertrain failures puts consumers and other drivers at risk for harm on the roadway. Not to mention the economic and employment impacts it has on the vehicle owners.

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The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the vehicle lost automotive power. While attempting to accelerate, the vehicle failed to respond as needed. The contact stated that after pulling over, an unknown warning light illuminated. Additionally, while depressing the brake pedal, the message to activate the electronic parking brake was displayed due to a critical fault within the shift lever and parking system. The vehicle was taken to a dealer, but it was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 124,000.

Vehicle suffered a catastrophic drivetrain lock-up while traveling at approximately 25 mph. The rear wheels physically halted, creating an immediate loss of control and safety hazard. Upon inspection, the rear drive unit (rdu) was found to have a failed pinion bearing/internal gear failure, resulting in dual fluid leaks. This is a remedy failure related to safety recall 23s55 (NHTSA campaign #23v675000). The vehicle underwent the 23s55 recall repair 90 days prior (Jan 2026). The internal failure is a direct consequence of latent fatigue and stress placed on the rdu pinion and housing due to the defective axle mounting bolts and subframe bushings addressed in the recall. Furthermore, the vehicle is within the coverage window of Ford customer satisfaction program 24n01 (10-year/150,000-mile extension for rear axle bolt and housing). The dealer (hertrich Ford) and Ford corporate case management (aso case #xxx) have refused to authorize an administrative rental or acknowledge the related damage, leaving the owner in a hazardous financial and logistical situation. I am reporting this as a failure of the federal safety remedy to adequately protect the vehicle’s drivetrain from consequential damage. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

This vehicle has sustained a complete transmission failure at 117,000 miles. There are known issues with this 10 speed transmission that the automaker needs to own to and address. This poses a safety risk when traveling and there were no apparent signals of anything prior to this. The vehicle is a garage to have a new transmission installed and had to get a rental car to continue to work and will cost thousands of dollars out of pocket as a result of this issue.

On Tuesday April 7 as I was driving to work, as I was stepping on the break to pull into the parking lot and when the car hit 25 mph it jerked forward. ; this was the first time I’ve ever experienced this so I didn’t think much of it. When I was leaving work that evening pulling out of the parking lot onto the main street the car jerked forward once I hit hit 35 miles an hour and then again jerking as I was slowing down to 25 to make the stop at a light this happened five or six times I live 3. 9 miles away from my job. This had never happened before. I called the Ford dealership in brentwood, CA bill brant Ford as I had an oil change scheduled for Friday, April 10. They told me they would check it out at the time of my appointment. I got a call from the service department saying that my transmission was shot and then I would have to buy a new one for $8000. My car is a 2020. It has 53,000 miles on it and I need to buy a new transmission? I’ve had cars for over 10 years that had never needed a new transmission!! there was never a maintenance light or a check light, so who knows how long this was going on and I wasn’t aware and now five days after the first experience I have to replace the transmission. The service department says it is an internal issue that is why I was not seeing any warning lights… so the owner does get to know there is a problem until it’s too late far a repair?? this does not sound like something that can happen in 5 days.

I brought my vehicle to Ford motor place in webster massachusetts to do two recalls, my car was driving normally before the recall service. Immediately after recall work, it does not run properly. The dealer claims transmission failure without prior symptoms. The vehicle only has 70,000 miles.

See all problems of the 2019 Ford Explorer 🔎.

Thank you for your time reviewing my complaint. I've answered each of your bullet points below. - the transmission is hard shifting in low gears however no warning/no dashboard lights to indicate issue. The vehicle is available for inspection upon request. - I use my car for work which includes transporting individuals to work and appointments. This hard shift happened with a passenger while on the freeway in traffic, then continued for the remainder of the ride each time I approached low speeds. - a vehicle diagnostic was performed by an independent service center/certified mechanic and no errors registered with the transmission. However the transmission diagnosis was determined by the service center driving the car and experiencing the hard shifts. I have a copy of the report. - the vehicle or component has not been inspected by the manufacturer, police, insurance or any other representatives. _ there were no warning lamp messages leading to the problem or a this current time and currently there are no warning lights indicating the transmission issue, although it has been diagnosed by a certified mechanic/service center as "engine concern - neutralizing in gears between 1st & 2nd". There were sporadic episodes of this "hard shifting" within the last few months and the frequency of hard stops occurring were random. Additionally, there were no warning lamps or messages to indicate an issue. On 4/4/26 a hard shift happened on the freeway and has been consistent daily at low speeds.

The contact owns a 2017 Ford Explorer. The contact stated that while driving at an undisclosed speed, the vehicle unexpectedly vibrated and shifted in and out of gear with the transmission warning light illuminated. The contact stated that the vehicle was restarted; however, the failure recurred. The vehicle was taken to the dealer, where it was diagnosed with transmission failure. The contact was informed that the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 106,135.

The failure involves the automatic transmission system (10-speed 10r60) in my Ford Explorer 2020. The issue appears to be internal, affecting clutch packs and/or internal components (spring-related failure was initially noted by the dealership). Yes, the vehicle and transmission are available for inspection upon request. The transmission malfunction caused delayed engagement and loss of proper power delivery, which created unsafe driving conditions. There were moments where the vehicle hesitated or failed to respond properly when accelerating, increasing the risk of being struck in traffic or being unable to move out of the way of oncoming vehicles. This presents a clear safety concern, especially in traffic or intersections. Yes, the issue was inspected and confirmed by an authorized Ford dealership. The dealership initially diagnosed the problem as an internal transmission failure involving clutch-related components. However, those diagnostic notes were later removed or altered in the service record. I have retained screenshots of the original diagnosis as evidence. The vehicle has been inspected by an authorized dealership representing Ford motor company. At this time, it has not been inspected by police or insurance representatives. The manufacturer has not physically inspected the vehicle but has reviewed the case and offered partial financial assistance. Yes. Prior to the failure, the vehicle experienced symptoms including harsh shifting, delayed engagement when shifting into drive or reverse, and abnormal transmission behavior. These symptoms developed over time before the failure occurred. In some cases, there were no warning lights present before the issue became severe, which made the failure more sudden and unexpected. I was informed the original technician is no longer employed and there is no service manager currently overseeing the department. This lack of oversight makes it difficult to verify the original diagnosis or changes made to service records.

I purchased 2017 Ford Explorer from mark ficken. It was still under warranty. The transmission went out in a week something with the torque converter. They replaced the transmission free of charge. Two years two months outside of the warranty the transmission fails again due to the torque converter. I explained how ridiculous this was and they gave me a discount for replacing the transmission which I still had to pay thousands of dollars. Another two years and two months later outside of the warranty and the tourqe converter is bad again. Since they helped the last time they could not help again. They said it was normal wear and tear which is impossible because normal wear and tears on the same part within the same time frame is a faulty transmission period. I will never purchase another vehicle from them as they wouldn’t even acknowledge that was a problem. This experience with Ford has been horrible. This Ford dealership took no accountability and the corporate division didn’t seem to care that this dealership allows stuff like this to happen with the Ford name. I ended up taking my vehicle to a outside mechanic, he replaced the fly wheel, that repair lasted about 6 months until fly wheel has now broken again with in 3 months. Now my mechanic is saying he will no longer honor the warranty on the fly wheel because he keeps having to replace it too much and he insists that Ford knew something else was going on with the vehicle and its not normal to have to replace this many transmissions and fly wheels with in this time frame. Has anyone else had this problem?.

The car was up on ramps, to replace a sensor, in park and slipped out of gear rolling backwards with force. Someone could have been under or behind the vehicle. Other vehicles could have been behind, property could have been damaged. The cars door caught the building and pulled it all the way back against the front fender.

I was driving the vehicle through a neighborhood and there was a clunk noise and it sounded like my brakes were metal on metal. I stopped to ensure my brakes were okay. Then I continued to drive home when there was a louder clunk and the reared on my vehicle locked up and the car would no longer move. The reared differential unit had failed and exploded parts and put holes in the unit causing fluid to exit onto the street and lock up the drive tires. The vehicle was stranded in the middle of the street and could not move. There was no warning or indication of a failure. The vehicle was towed to the dealer and components were replaced under extended warranty.

Vehicle issue description – 2020 Ford Explorer limited (transmission failure) the issue involves the transmission system in a 2020 Ford Explorer limited. The transmission began exhibiting hard and erratic shifting, particularly between lower gears and when decelerating to a stop. A within days experienced complete failure, leaving the vehicle unable to properly move or engage gears. There were no warning lights, messages, or dashboard indicators at any point prior to the failure. This lack of warning prevented any opportunity to address the issue before it became severe. This failure created a significant safety risk, as the vehicle became unreliable in traffic conditions. Hard shifting and delayed engagement made it difficult to predict acceleration and deceleration, increasing the risk of being rear-ended or unable to safely merge into traffic. The final failure rendered the vehicle inoperable, which could have been dangerous if it occurred in a high-traffic or unsafe location. The problem appears consistent with known transmission issues reported by other owners of 2020 Ford Explorers, including hard shifting, jerking, hesitation between gears, and sudden loss of drivability. ? many drivers report similar symptoms progressing to severe transmission problems or complete failure. At this time: •confirmation by dealer or service center: 3/18/26 despite the number of similar complaints and documented issues, there has not been a specific recall issued for the transmission system itself, although other drivetrain-related recalls (such as rear axle or driveline failures) have been issued for this model year. ? based on the pattern of symptoms and widespread reports, this appears to be a systemic issue affecting the transmission in this model year, rather than an isolated incident.

Vehicle was brought to an authorized Ford dealership for coolant leak. The dealer confirmed a coolant leak originating from the internal water pump. The water pump on this engine is chain-driven and located inside the engine behind the timing cover, requiring approximately 12 hours of labor to access and replace. This is a known design defect affecting millions of Ford vehicles with the 3. 5l cyclone/duratec engine across multiple model years (2007-2020). The defect allows coolant to leak past the bearing seal, with potential to mix with engine oil and cause catastrophic engine failure. This is a serious safety risk as failure can occur without warning while driving. The problem was confirmed and documented by the Ford dealership. No warning lights appeared prior to the leak being discovered. Repair cost exceeded $4,300. This defect was the subject of a federal class action lawsuit (roe v. Ford motor company, eastern district of michigan) which was settled confidentially in January 2024 without a recall being issued. Ford has not notified owners of this known defect or offered any remedy program to us customers, despite a canadian class action resulting in relief for affected owners there. I am providing the cost invoice but will provide an itemized invoice once repairs are finished.

On March 2nd 2026, while operating my 2025 Ford Explorer st at highway speeds of approximately 78 mph, the vehicle experienced a sudden, uncommanded shift from drive into neutral. This resulted in an immediate and total loss of motive power in live traffic, creating a life-threatening safety hazard as I was unable to maintain speed or accelerate away from surrounding vehicles. Notably, the dashboard displayed no warning lights, wrench icons, or error messages during or after the event. I was forced to coast across lanes of traffic to reach the shoulder. This is the 7th significant warranty-related issue this vehicle has experienced since purchase in may 2025, representing a substantial impairment to the vehicle's safety, use, and market value under wisconsin lemon law.

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On 2/27/26 I heard a knocking sound in my car, no warning lights came on, took it to local car place and was told there was no oil in the tank. I immediately made an appt to take it to river view Ford dealership for service. They looked at it on 3/2 and found the engine to be damaged from the turbos pulling oil out of the oil tank and sucking it into the engine. They informed me nothing was being offered to replace the engine for that year 2020 and my warranty just ended 11/25. This car is worth $70,000 new, just paid it off early, otherwise in great condition. I called the customer service line and was told there is nothing they can do or offer and filed the complaint. My husband called back and spoke to 3 different rude people requesting someone call our dealer and talk with the service people- this didn't happen. Earlier this year this car had a differential leak that cost $3000; it also had the undercarriage of the car that holds the flex pipes up, fall apart and required the entire undercarriage to be replaced. I find it appalling that you google st engine issues and they specifically say 2020 models have issues with and suffer from severe oil-related issues, including high oil consumption, oil starvation, and, in some cases, turbocharger failure or engine knocking. How is this not a recall? no warning signs til its too late.

2020 Ford Explorer with the 10r80 transmission went bad. Shuttering between 2/3 gear, neutraled out of gear. Shop wants $5,800 for a remanufactured transmission.

Both catalytic converters have failed, with one have a catastrophic failure, resulting in pipe becoming disconnect from the exhaust system and dropped to pavement while vehicle was traveling at interstate speed. Pipe was facing forward when it dropped. Posed severe risk to myself and other vehicles. Disabled vehicle was towed to Ford dealership where it was confirmed both converters were cracked, with the one having broken apart. Noise and vibration condition was noted and started over a year prior, however, dealer was unable to diagnose it until the full failure made the source apparent.

The contact owns a 2017 Ford Explorer. The contact stated that while driving 60 mph on the highway, the vehicle hesitated and stalled. No warning light was illuminated. An independent mechanic was contacted. The vehicle was taken to an independent mechanic where it was diagnosed, and it was determined that the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 176,000.

During a red-light, as I was coming to a stop, the vehicle gave the warning saying “service power-steering now” and “traction control off. ” I was unable to turn the steering wheel much due to it being so heavy. My official complaint: vehicle: 2011 Ford escape XLT safety recall: NHTSA campaign number 14v284000 (Ford recall 14s05) issue: loss of electric power steering assist (eps) / steering torque sensor fault I am submitting this complaint regarding an unresolved safety defect involving my 2011 Ford escape XLT. This vehicle is subject to a federally recognized safety recall for loss of electric power steering assist: NHTSA campaign number 14v284000, Ford recall 14s05, which involves the electric power steering (eps) system and steering torque sensor faults that can cause the vehicle to suddenly lose steering assist. The safety issue covered under this recall is still present and represents an ongoing risk. The vehicle experiences a loss of power steering assist, which makes the steering wheel extremely difficult to turn and increases the risk of a crash, especially at lower speeds, in traffic, or during turns. On February 13, 2026, I had a scheduled appointment at kingman Ford (arizona) at 3:00 pm specifically to address this safety recall issue and the continuing steering assist problem. Kingman Ford declined service and refused to perform any recall-related repair, stating they could not provide service related to the recall. After the dealership refusal, I contacted Ford corporate customer service directly. Ford corporate also declined to provide any repair assistance, and stated they had no knowledge of any federal directives or requirements regarding safety issues connected to this recall. Because this is a federally recognized safety recall and the defect continues to occur, I am requesting that NHTSA document this as a recall remedy failure / unresolved safety defect, and review Ford’s refusal (and the dealership’s refusal) to correct a known steerin.

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Transmission clutch failure. As a result my 2021 Ford Explorer needs a new transmission.

See all problems of the 2021 Ford Explorer 🔎.

Transmission was rebuilt by asheville Ford three years ago we’d only put 40,000 miles on it and now it needs a new transmission. We did bring it to another Ford and they had to reseal the casing saying the original sealant wasn’t done right.

See all problems of the 2016 Ford Explorer 🔎.

The contact owns a 2018 Ford Explorer. The contact stated that the VIN was associated with NHTSA campaign number: 26v101000 (suspension). The contact stated that while driving at an undisclosed speed, the vehicle failed to accelerate as intended while depressing the accelerator pedal, and the transmission seized. The contact stated that the vehicle failed to move forward or reverse(r) as needed. No warning light was illuminated. The vehicle was towed to the residence. The dealer was contacted; however, the vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The contact called a transmission specialty shop. The vehicle was not inspected or diagnosed. The vehicle remained at the residence and had not been driven since. The manufacturer was not made aware of the failure. The failure mileage was approximately 92,000.

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Ptu failure, due to no maintenance service recommended for ptu, ptu failure has been a ongoing issue due to the position of the ptu,location of changing fluid and no mileage recommended for regular service or recommended regular service in the owners manual.

See all problems of the 2014 Ford Explorer 🔎.

The contact owns a 2020 Ford Explorer. While driving at an undisclosed speed, the vehicle jerked abnormally. No warning lights were illuminated. The vehicle was taken to the dealer, where it was diagnosed and determined that unknown parts had failed, the battery was low, and an unknown part on the transmission had failed. The vehicle remained at the dealer unrepaired. The failure persisted, and the vehicle remained at the residence unrepaired. The vehicle was no longer driven due to safety concerns. The manufacturer was not notified of the failure. The failure mileage was approximately 42,000.

The catalytic converters (both) on my 5-year-old Ford Explorer both failed due to cracked welds. This failure appears to be common with the v6 ecoboost engines. It happened sometime before 124000 miles, it was only noticed because my wife and daughters started complaining about headaches and sleepiness when riding in the vehicle. The failure was only noticed when a mechanic evaluated it, the failure was not noticeable otherwise. I believe this is a very dangerous condition, as the fumes were evidently getting into the vehicle somehow and causing symptoms of carbon monoxide poisoning. The estimate to repair both is $5000, but according to the repair shop, there are currently none available. Ford has acknowledged this defect in customer satisfaction program 21b35 and the 2025 service bulletin covering cracked weld failures. At about the same time, the transmission suddenly. The failure is very specific, and is documented in Ford technical service bulletin 22-2411 as a known defect. The vehicle experienced harsh shifting, delayed engagement, and ultimately complete transmission failure requiring full replacement at a cost of approximately $7000. This appears to be a widespread defect, and I believe it represents a safety concern due to unpredictable loss of drivetrain function.

My 2022 Ford Explorer had recall 23s55 performed on June 21, 2025 to address rear axle/differential fastener fracture. Despite the recall repair, the rear subframe-to-differential cover bolt sheared off while driving, causing the differential to drop and the driveshaft to be pulled from the differential. Grease leaked and the driveshaft was gouged against the subframe. This is the same failure mode the recall was intended to prevent and occurred after the recall was certified as complete. This failure happened while I was driving with my daughter and could have resulted in loss of control if it occurred at highway speed. Ford has only offered partial cost coverage instead of treating this as a failed recall remedy. I am concerned this represents an ineffective recall repair and an ongoing safety risk.

On [xxx], we sent a 2021 Ford interceptor to j. C. Lewis Ford located at 309 w. Oglethorpe hwy, hinesville, georgia 31313 for a recall under 23s55. The recall is a safety issue related to a rear axle bolt and the possibility the bolt can fracture. We had the recall done and returned the vehicle to service. On or about [xxx], our fleet manager was called to the liberty county jail because this vehicle was making a loud noise from the rear end. Our fleet manager had the vehicle towed to the county shop where it was inspected. They concluded the vehicle would need to be towed to Ford for repair since the rear axle bolt fractured, the exact issue that was addressed under the recall. A few days later, we were notified that the dealer was refusing to pay for the repair since they had already done the recall. I contacted Ford customer service, case number [xxx], to try and resolve the issue. After going back and forth, I received notification on February 3, 2026, that financial assistance has been denied and that this concern is caused by how the vehicle was / is used over and form of manufacturer defect or previously completed recall. The vehicle is a police interceptor purchased for use as a patrol vehicle for the liberty county sheriff's office located in hinesville, georgia. The vehicle is assigned to our civil division and the operator serves evictions and civil documents. The vehicle is not used for patrol but even if it had been, that's the intended purpose of the vehicle when purchased. I have photos of the bolt which show it fractured and also shows the head of the bolt appears to have some damage, possibly from the manner in which it was installed. This failure has been identified as a safety issue related to the 2021 Ford interceptor and is not a new issue. The recall referenced an axle bolt that can fracture, and that did happen but Ford doesn't want to take responsibility. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

For full details please refer to complaint 11715221. Since the initial complaint, repairs have been completed and I will attach a list of parts that were replaced. The repair confirmed the rear axle bolt sheared and there were significant metal shavings in the rear differential. When the bolt broke, numerous other components were damaged as detailed in the repair documentation. Ford has refused to accept any responsibility for this repair even though the safety implications for this type of incident are alarming.

Summary of facts for legal consultation bad faith redhibition claim — louisiana civil code art. 2545 prepared for attorney consultation 1. Vehicle & transaction information vehicle2020 Ford Explorer st — awdpurchase datemarch 2025purchase structure$17,000 trade-in applied + $17,000 remaining loan balanceadditional warranty$2,500 paid warranty purchased through dealership at time of saleselling dealerindependently licensed dealership (non-Ford franchise)warranty servicewarranty work performed during coverage period 2. The technical service bulletin (TSB 23-2174) Ford issued TSB 23-2174 in July 2023 — nearly two years before the vehicle was sold to the client. Key facts about the TSB: •covers: 2020–2021 Ford Explorer/Lincoln aviator awd vehicles •component affected: front axle disconnect actuator (fada) — left side •failure mode: fada o-ring seal failure causing awd malfunction, triggering powertrain warning light (wrench icon) with dtcs c00a6 and/or c0631 •required repair per TSB: full replacement of fada with revised intermediate shaft and reprogramming of transfer case control module •result of proper TSB repair: permanently eliminates front axle disconnect capability — a fundamental, permanent change to vehicle drivetrain operation •TSB was publicly available on [xxx] at time of purchase — free, searchable by VIN 3. Critical pre-sale service record — January 2025 the dealership's own service center performed the following repair on the vehicle approximately 1–2 months before the sale to client: date of servicejanuary 2025 (approx. 1–2 months pre-sale)work order descriptionleft axle disconnect/hub actuatorparts listedmotorcraft left axle seal onlylabor hours9 hoursdtcs or TSB referencednone listed on work orderawd module reprogrammednot indicated on work order critical observation: the terminology used on the dealer's own work order — "left axle disconnect/hub actuator" — mirrors the exact component language of TSB 23-2174. A technician with suffici information redacted pursuant to the freedom of informat.

Thing accelerate by itself while on highway od light blinking at high speeds and then when you come to a complete stop and try to takeoff it goes really slow with the rpms high then it will kick into gear, unsafe on the road. Truck willjump in gear then out on takeoff.

See all problems of the 2010 Ford Explorer 🔎.