Door problems of the 1999 Ford F-150 - part 1

56 problems related to door have been reported for the 1999 Ford F-150. The most recently reported issues are listed below.

1 Door problem

Failure Date: 01/01/2006

I have a 1999 Ford F-150 extended cab there is a crack in the metal area next to the window area on both big doors. I contacted the local Ford dealership and they told me that certain model years that this has happened. These cracks are getting worse. Since I found this I look at other Ford trucks and on certain years I believe 1999-2003 or 2004 on the ext . Cabs that these cracks appear on either one side and certain years on both sides. I have called Ford but they will not respond. I can fax you a picture of these cracks if you like. I believe these cracks have been there since manufacture date.

2 Door problem

Failure Date: 09/21/2004

My Ford F-150 has a defect in the doors that causes the metal to split and then rust. I contacted Ford directly, who told me they have no knowledge of the problem and that the warranty on my 1999 had expired a few months ago. . Read more...

3 Door problem

Failure Date: 08/09/2004

There are structural cracks developing on both driver and passengers doors on the rear upright adjacent to the exterior handle.

4 Door problem

Failure Date: 08/01/2004

Crack is present in the door sheet metal at the lower rear of the window opening near the belt molding.

5 Door problem

Failure Date: 05/30/2004

Exterior - door - driver and passenger - cracks along the curve on body along the bottom back curve of the window molding.

6 Door problem

Failure Date: 05/15/2004

Driver's side door frame developed a crack. As a result, the door rusted and leaked water.

7 Door problem

Failure Date: 04/21/2004

Discovered a crack in driver's side door next to window.

8 Door problem

Failure Date: 02/15/2004

Drivers side door has a small stress crack in the sheet metal by the lower rear weather striping on the window, called my dealer and Ford they couldn't help me.

9 Door problem

Failure Date: 01/28/2004

Exhibit cracks in the door sheet metal at the lower rear of the belt molding.

10 Door problem

Failure Date: 01/23/2004

There is a crack on both doors on my Ford F-150, by the window. This looks like a stress crack and not wear and tear.

11 Door problem

Failure Date: 01/05/2004

Doors are cracking approximately 4 1/2 inch from the bottom of the window where the door handles are located. Vehicle has never been in an accident. Manufacturer is aware the problem, and a repair kit is available. The cost of the kit is $600. 00 per door.

12 Door problem

Failure Date: 10/02/2003

I have a 1999 Ford F-150 that developed a crack in the door.

13 Door problem

Failure Date: 08/31/2003

Door frame crack around window on 1999 Ford F-150 truck.

14 Door problem

Failure Date: 05/01/2003

The door contained a cracked.

15 Door problem

Failure Date: 03/21/2003

The driver and passenger doors cracked. Scc.

16 Door problem

Failure Date: 03/14/2003

There was a horizontal crack in the drivers side door about 1. 5 inches above the bottom of the window opening. The crack was progressing horizontally toward the back of the door.

17 Door problem

Failure Date: 12/22/2002

My 1999 Ford F-150 has a crack in the on the sheet metal drivers side door. Crack is located lower right side. Since I noticed my door cracked I've ben on the look out for other cracked doors. To date and at random I have found 11 out of 14 F-150's with one or both doors cracked. So far I have been able to tell 4 out of the 11 that their door was cracked and not a one had a clue their dood was cracked until I told them. On the internet I have seen 100's of complaints about the same problem. From what I can tell Ford had this problem in 1997, 1998, 1999, and 2000. What does a person have to do to have some one realize that there should be a recall on this problem. Ford has a big problem and seems to want to do nothing to correct the problem.

18 Door problem

Failure Date: 11/20/2002

The driver's side door has a crack in the middle and door is rusty. Ph.

19 Door problem

Failure Date: 10/30/2002

Cracks in door on f150, both doors. ----dims 11 ivoq entry posted after 12/12/01 cut-over to artemis--------769337.

20 Door problem

Failure Date: 10/01/2002

Consumer states' when door is shut, computer registers that door is open. Consumer states at night while driving the door ajar light illuminates for no reason. The reflection of light on windshield effects consumers vision. Please provide any further information. Ts.

21 Door problem

Failure Date: 08/08/2002

The left drivers door exhibits a (stress?) crack approx. 1/4 in. Long located at the exterior radius where the door panel meets the glass of the side window at an area closest to the drivers door handle. Subject crack runs horizontally for approx. 1/4 inch. Dealer states this crack can continue to propagate if not repaired. Vehicle is out of warranty and Ford motor company says they will not pay to repair unless it is a safety issue. I believe if the crack is allowed to propagate at some point this becomes a safety issue as door structure will lose its structural integrity. Apparently this problem has surfaced often enough that Ford motor company has developed a repair procedure/kit to solve this problem. I believe vehicles with this problem should be repaired by Ford at no cost to the customer. Thank you. Ford motor CO. Has developed.

22 Door problem

Failure Date: 06/13/2002

Passenger side door has a crack in the metal near the window. Ts.

23 Door problem

Failure Date: 04/03/2002

The drivers side door on my truck has cracked for the second time. I know of others with the same problem and Ford said they wont replace it and I dont feel I should have to replace a door for the send time in 3 years when I have been told that Ford knows there is a problem. I was told by the body shop manager the first time I had the door replaced that in all likelyhood the door they just put on will break again. I want help because not only does it decrease the value of my truck that is only 3 years old but the safty of it because I was told at the dealership that if not fixed the weld will completly break. If you need other instances of the same thing happing to others go to f150. Com there are post there of the same complaint. And there are more out there no even aware of the problem. There were 4 people I work with that had broken doors that they didnt know about till I showed them. So please help me if you can.

24 Door problem

Failure Date: 03/15/2002

1999 Ford f150. The consumer stated that door on driver's side cracked just above the door handle. The consumer contacted the dealer, they said they could go 80%, the consumer could go 20% on the balance to have the door fixed. This would take 3 to 4 days. Door was cracked before the consumer bought the vehicle. The consumer stated this was a structural defect. Dealership said it was a known structure defect. The consumer was not satisfied.

25 Door problem

Failure Date: 02/15/2002

While looking vehicle over, consumer noticed cracks on top of door frame by window. Dealer has been notified. Consumer states that dealer wants $300 for repair, they have special kit for this repair because they know they have faulty doors.

26 Door problem

Failure Date: 02/04/2002

Consumer noticed a crack on both doors at post where it curbed. Crack had developed about an inch long. Dealer was contacted, and could not provide any solution to problem. Please provide more information.

27 Door problem

Failure Date: 12/29/2001

Drivers door has a crack in the sheet metal about three or four inchces above the belt moulding at the rear corner of the glass. The dealer so far has ref sed to take care of the problem and at first completely denied that there was even a problem. Clearly this has been an ongoing problem that they knew about as there is a tecnical service bulletin dating 11/98. I have a friend who has a 1999 F-150 with both doors cracked in exactly the same place. Obviously my drivers door is the only one cracked on my truck because it gets the majority of use. I find it despicable that Ford would continue to manufacture the same defective product since 1997 and refuse to fix it as well as denie knowledge of any problem. I have spoken to numerous auotbody professionals who all had knowledge of this problem. Whats wrong with this picture?.

28 Door problem

Failure Date: 11/13/2001

Driver and passenger front doors are cracking around window, body of vehicle is fragile. Consumer is concerned, especially in case of an accident, doors may not hold. Dealership was aware of problem.

29 Door problem

Failure Date: 11/12/2001

Crack in the door sheet metal at the lower rear of the window opening near the belt molding.

30 Door problem

Failure Date: 11/06/2001

I got in a accident with a deer and was talking with repair personal. When one asked if I was having any trouble with my door. I said it shakes when hitting bumps. I was worried about the door flying open when roll over occur. He said they have seen alot of them cracking right at the window base then we looked at mine and it was cracked also. He said that the dealer was fixing the crack for free but when I called the dealer they said no they were not fixing the doors. This is a factory defect and might be the cause of death because of improper fit. Inthe case of a roll over the door may come open more freely.

31 Door problem

Failure Date: 06/20/2001

Consumer noticed a crack on driver's side door, this happened last year, and another door was put on. Currently, it was happening to new door.

32 Door problem

Failure Date: 05/13/2001

Driver's side door is cracking on outside through metal. Took vehicle to dealer, and dealer stated nothing could be done. Door was under sheet metal.

33 Door problem

Failure Date: 05/10/2001

I am concerned that the structural integrity has been compromised by this factory design defect. I am concerned that in a crash this door will fail to protect me, since it has already cracked. I am still awaiting the pass. Side to crack as well. Almost all of this model year as well as 1997, 1998, and 2000 are cracked in same area.

34 Door problem

Failure Date: 04/01/2001

When rolling up window it pushes on door frame and produces crack on door handle, below right window lower portion of vehicle. Dealership was aware of problem.

35 Door problem

Failure Date: 02/09/2001

Metal part of driver's door is cracking. Repaired by the dealer but it is a common problem with this make of vehicle.


Other Structure related problems of the 1999 Ford F-150


F-150 Service Bulletins
F-150 Safety Recalls
F-150 Defect Investigations