Catalytic Convertor Problems of Ford F-250

Ford F-250 owners have reported 10 problems related to catalytic convertor (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford F-250 based on all problems reported for the F-250.

1 Catalytic Convertor problem of the 2016 Ford F-250

Failure Date: 06/01/2023

The contact owns a 2016 Ford F-250. The contact stated that while driving at an undisclosed speed, an unknown message was displayed on the instrument panel. The vehicle was taken to the dealer, where it was diagnosed and determined that the exhaust filter assembly was clogged and needed to be replaced. The dealer replaced the exhaust filter assembly. The manufacturer was made aware of the failure and advised the contact to file a complaint with the NHTSA hotline. The failure mileage was 93,538.

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2 Catalytic Convertor problem of the 2018 Ford F-250

Failure Date: 07/31/2021

The contact owns a 2018 Ford F-250. The contact stated that while her son was driving at 40 mph, the vehicle shut off as the "exhaust failure, service now" warning message illuminated on the instrument panel. Other motorist were able to assist as her son with moving the vehicle to the shoulder of the road. The contact had the vehicle towed to a dealer where it was later diagnosed with a defective catalytic convertor. The manufacturer was notified of the failure and a complaint was filed. The vehicle had yet to be repaired and remained in the possession of the dealer. The failure mileage was 73,785.

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3 Catalytic Convertor problem of the 2008 Ford F-250

Failure Date: 10/01/2007

Engine rev's up on it's own. I discussed this with a dealer and was told this will happen when the catalytic converter cleans it's self. The first time I was in a parking lot and not in any danger, the second, third and fourth I was driving in traffic but I had control of the situation but the last time I was in my garage and almost drove into my house wall this is very dangerous! I think this needs to be corrected. I still have not gotten any reply over the loss of steering I reported about 2 months ago on this same vehicle, this is also a dangerous problem!.

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4 Catalytic Convertor problem of the 2003 Ford F-250

Failure Date: 07/09/2004

Vibration when under acceleration from stop, Ford has replaced catayltic converter 3 times. Problem still exists. Savere air leak drivers window, I was told it was an enginering defect and nothing could be done. Rough idle and skipping , I was told "I was buying cheep gas" chenged brand still same problem.

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5 Catalytic Convertor problem of the 1999 Ford F-250

Failure Date: 06/03/2004

We bought a truck on ebay from a dealer in texas. When we went to get it inspected in our home state of MD it was discovered that this truck did not have a catalytic converter on it. There was no mention of this missing equipment or the customer exhaust on the auction. Of course to have it pass MD safety inspection we had to spend over $ 700 to have it put back into the truck. My question is it legal for a dealer to sell a truck with out this standard equipment? if not I want to try and have them help cover the cost for this repair. Thanks for your help.

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6 Catalytic Convertor problem of the 2003 Ford F-250

Failure Date: 12/16/2002

Mechanical problems/ poor assy of vehicle.

7 Catalytic Convertor problem of the 2000 Ford F-250

Failure Date: 12/02/2000

While driving, vehicle caught on fire, consumer stated that the catalytic converter overheated and caused the fire.

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8 Catalytic Convertor problem of the 1996 Ford F-250

Failure Date: 10/09/1998

There was a knocking noise coming from the exhaust manifold area. Dealership was aware of problem. . The dealer replaced both exhaust manifolds, y pipe and the catalytic converter which caused the overheating.

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9 Catalytic Convertor problem of the 1997 Ford F-250

Failure Date: 08/08/1998

Engine failed due to overhead cam pulley catalatic converters being totally blocked. Yh.

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10 Catalytic Convertor problem of the 1997 Ford F-250

Failure Date: 11/20/1997

A catalytic convertor was put on a diesel truck. This caused a back pressure to occur. A hole was created in bottom of turbo. Carbon monoxide was escaping through heater vent, causing a hazardous problem for driver, who became nauseous & had a headache. Manufacturer knows about problem, but is not doing anything.



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