Frame Rust problems of the 2003 Ford Windstar

Six problems related to frame rust have been reported for the 2003 Ford Windstar. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2003 Ford Windstar based on all problems reported for the 2003 Windstar.

1 Frame Rust problem

Failure Date: 03/02/2018

Tl the contact owns a 2003 Ford Windstar. While inspecting the vehicle, it was discovered that the subframe had rusted and a hole was present located behind the front driver side wheel. The hole was approximately 1. 5 inches in diameter. Also, the instrument cluster would randomly stop operating. The failure was not diagnosed or repaired. The local dealer (dick brantmeier Ford in sheboycan, WI) was notified along with the manufacturer, but no assistance was offered. The failure mileage was 150,000.

2 Frame Rust problem

Failure Date: 04/02/2017

The passenger side sub frame has rusted through. The dealer had done the recall repair and still right in the spot of the repair the sub frame cracked and split. Ford says there is nothing they can do even though this is a known issue and their repair didn't resolve the issue.

3 Frame Rust problem

Failure Date: 06/15/2011

The contact owns a 2003 Ford Windstar. The contact received notification of NHTSA campaign id number: 11v030000 (structure: frame and members:underbody shields). The contact took the vehicle to the dealer for recall repairs to the front passenger side sub frame and the rear axle. The vehicle was repaired however, the sub frame failed a few months later. The contact went to have an alignment performed on the vehicle and was advised that she needed to take the vehicle to the dealer because the sub frame was rusted. The vehicle was taken to the dealer where they advised that there was a hole in the sub frame and the vehicle was no longer safe to drive. The manufacturer was not notified. The failure mileage was 75,000.

4 Frame Rust problem

Failure Date: 12/20/2010

Sub frame rusted.

5 Frame Rust problem

Failure Date: 11/05/2010

Mounting bracket for the lower control arm on the subframe rusted and broke, making tire change direction while my wife was pulling into the driveway. The axle slid out. Subframe has to be replaced. Dealership quoted about $1500 to repair. Rear axle is involve in recall. I believe this should also be recalled at is a safety concern that should not happen to a vehicle only 8 years old.

6 Frame Rust problem

Failure Date: 07/01/2009

I have a 2003 Ford Windstar with 94,000 on it. Bought it second owner with 18,000 miles only on it and a 75,000 mile warranty. My entire frame is rusting from the door panels to the under frame, supports. Heck I have a hole that developed the size of my fist in the side frame near the passenger sliding door in the rear. My hitch wont even hold cause the metal just bends inwards. There are cars on the road with 150,000 that do not have the rust my car does. Why do I have to pay for the cheap metal they used during this process. Now I have to buy a new car that I cannot afford at this time. I was hoping to keep my car for at least a couple more years but now I cannot, its dangerous. They even told me my rear axle is bending. I will continue to drive my car cause I cannot afford another and if I die so be it I guess cause I guess its all about business as usual. Nothing personal but I am putting my blood on your hands and Fords hands. I cannot drive and lose my job. If it happens it happens when it should have. My sister also has a Windstar that collapsed this weekend upon making a turn thankfully at 25 mile per hour. I drive 70 at times where permissible. Thank you for listening to my concerns and my distinct rudeness. I am just fed up with holding the bag for big business. I paid alot of money for this car. First owners paid 26,000 I paid 19,000 used only two years old. Had it only five years. Heck I had my Dodge for ten. Please please do something before I or someone else dies.


Other Structure related problems of the 2003 Ford Windstar



Fuel Economy of Windstar Vehicles
Windstar Service Bulletins
Windstar Safety Recalls
Windstar Defect Investigations