Three problems related to brake disc caliper have been reported for the 2005 Honda Pilot. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2005 Honda Pilot based on all problems reported for the 2005 Pilot.
While driving straight at 40 mph my right front brake locked up. We changed the brake caliper thinking it was the problem. It did not fix the problem. Looking online it seems to be an issue with the 2005 Honda Pilot. I searched and called Honda and my local dealer. They said there weren't any recalls or safety bulletins.
This problem began earlier in 2012 and was investigated by the dealer in June. While driving at various speeds (45-75mph), the vsa system engages, locking one wheel for a second or two, and pulling the steering wheel as if in a skid. When this stops, the vsa light is on as well as a yellow triangle with an exclamation point. When the dealer 'fixed' this in June, they repaired a tpms sensor. They also found a brake caliper stuck and fixed that as well as replaced the brake pads. Since June the issue has not occurred until yesterday. It has happened at 3 times in the past 2 days, all at @ 45 mph. This seems to be a widely reported issue and is certainly a safety concern. When this happened in June on the interstate, traffic on both sides of me dropped back because they could tell I lost control of the car.
Stopping iregularity at highway speeds. Very unsafe feeling from a drivers perspective! non-solid feeling break peddle plus a tendacy to not stop in a straight line. Front break pads or caliper system have made a very detectable (from inside the Pilot with the windows up) snap / clack noise when engaging breaks during faster than normal stops from hightway speeds, more than on one occasion - (replacing the break pads with new ones seems to help / keep them new / thiick). .