Suspension Related Problems of the 2025 Hyundai Santa Fe

Table 1 shows one common suspension related problems of the 2025 Hyundai Santa Fe.

Table 1. Suspension related problems of Hyundai Santa Fe

Problem Category Number of Problems
Suspension problems
4

Suspension problem #1

The vehicle intermittently fails to reverse properly, hesitates, jerks, and at times locks despite no obstruction present. This occurs during normal use and creates a serious safety concern, particularly when backing out of parking spaces or into traffic. In addition, the vehicle exhibits ongoing electrical issues, including intermittent warning lights, rearview camera distortion or failure, inconsistent system operation, intermittent inability to unlock using the key fob or door handle, and the vehicle fan or air system continuing to run for extended periods after the vehicle has been turned off. These issues occur without consistent warning and have not been resolved despite multiple service visits. The vehicle is also subject to an active safety recall (NHTSA recall 26v218000, manufacturer recall 298) involving the front seatbelt anchor. The recall remains unrepaired, with no remedy currently available. I have personally experienced the seatbelt becoming stuck and not releasing properly, which presents an additional safety risk. The vehicle also experienced a battery failure. I was initially informed that the battery could not be replaced without cost; however, it was later replaced. Despite repeated concerns, the hybrid battery system was not tested or evaluated, and this remains an unresolved issue affecting vehicle reliability and safety. Additionally, the vehicle has experienced tire tread separation and peeling requiring replacement. This is not consistent with normal wear and may indicate alignment, suspension, or other underlying vehicle-related defects. The vehicle has been inspected by the dealership multiple times; however, the issues were not reproduced and no corrective repairs were performed. These problems are intermittent and occur during regular day-to-day operation. Collectively, these unresolved issues present an ongoing safety risk to the driver and others.

Suspension problem #2

Purchased new 2025 hybrid awd Santa Fe with 47 miles on 8/3/25 at 6pm. By 6:30am on 8/4/25 I noticed an occasional knocking when coming to a stop, reversing, turning and at times driving forward. The knocking became more frequent and noticeable as the day went on with more driving and not once did a service message or warning light display. At 1pm on 8/4/25 with an added 100 miles, I drove it to Hyundai service department to have them diagnose the issue which they immediately heard. After 8 days, I was told it was a control arm issue which them lead to a complete suspension rebuild on the driver side. I could have lost total control of the vehicle due to the bad control arm. They claimed the passenger side was fine and I picked up my car on 8/12/25 4pm. By 6:30am on 8/13/25 the knocking was back and car is pulling to the right. Car is back in the service shop to further investigate the knocking. I believe Hyundai is trying to cover up this issue as the service report they initially gave me had no mention of the control arm or suspension rebuild. I refused to sign and asked for another service report stating what the issue was and how it was repaired.

Suspension problem #3

The contact owns a 2025 Hyundai Santa Fe. The contact stated that while stopped and making a left turn from a cross street, the accelerator pedal was depressed, and traffic allowed the contact to make the turn; however, the steering wheel jerked to the right, and the vehicle jumped over a median strip. The contact stated that there were no warning lights illuminated. The contact stated that the right front passenger’s side tire rolled over the median strip, and then the rear passenger’s side tire next. The contact depressed the brake pedal, and the vehicle stopped in a parking spot on the side of the street. The contact shifted the vehicle to park(p) and turned off the vehicle. The contact observed that the right front passenger’s side tire was flat. The contact called roadside assistance, and the technician informed the contact that there was a cut on the inside side wall of the front passenger’s tire. The contact had taken the vehicle to a local dealer, where it was diagnosed, and determined that the passenger’s side front suspension arms and other parts needed to be replaced. The vehicle was repaired; however, the vehicle was difficult to steer while the steering wheel was vibrating. The contact took the vehicle back to the same dealer, who removed the aftermarket parts and replaced the parts with oem steering and suspension parts; however, there was still a vibration in the steering wheel. The contact stated that several times, while turning to the left, the vehicle would turn to the right instead. The manufacturer was not informed of the failure. The vehicle was not repaired. The failure mileage was approximately 11,000.

Suspension problem #4

Intermittent and variable vibration/shaking at all speeds ranging from mild to severe. Worse when cold. TSB 25-ss-002h-1. Despite multiple balancing attempts (hunter road force balancer) and complete set of tire swap there was no resolution. TSB indicates this is a known abnormality/issue and present across all models. Vehicle inspected by 2 different Hyundai dealerships and independent dealership without resolution. Began at 7500 miles and has persisted.


Suspension related problems in other Hyundai Santa Fe model year vehicles:



Santa Fe Service Bulletins
Santa Fe Safety Recalls
Santa Fe Defect Investigations