One problem related to suspension noise has been reported for the 2004 Saturn ION. The most recently reported issues are listed below.
I am not exactly sure on the dates of when we noticed the problems. So far I have had serious problems with my 04 Ion's front suspension, the cheaply made plastic wiper linkages that break easy while driving down the road making it difficult and dangerous while driving in rain, the ignition lock cylinder has been replaced 3 times so far because the part fails and you cannot start your car, and most recently I went to my local dealer to ask about a "clunking" noise it makes when going over any bumps to find out that there is a bulletin for a known steering linkage or steering motor (eps) problem. I was told that on these cars the steering links/motor have tendancy to break! if that is to happen while driving down the road it could result in death! I've also done some searching online and found many forums/articles with others having the same problems with this specific make/model. One comment I read the person said "this car is a death trap!" mine and many other's 04 Saturn Ion's have alot of known yet serious issues but Saturn still has no recalls for this car!! somebody please help fix this problem! -concerned/frusturated Saturn owner.