Axle Assembly Problems of Saturn ION

Saturn ION owners have reported 2 problems related to axle assembly (under the power train category). The most recently reported issues are listed below.

1 Axle Assembly problem of the 2005 Saturn ION

Failure Date: 12/22/2007

Passenger front wheel of a 2005 Saturn Ion 3, still under factory warranty with 27,000 miles, locked up on Dec 22, 2007 causing a single car collision. An ase certified mechanic looked the car over after having it towed to my residence and saw that the spindle was broken, but there was no sign of other damage to the vehicle that would cause enough force to break the spindle. His opinion is that the spindle (cast aluminum) was over-tightened at the dealership and had a defect/hairline crack that finally failed. The failure happened at 60 miles per hour, causing the vehicle to slam into the guardrail, then spin into a ditch. When the spindle failed and the vehicle pulled sharply to the right, I attempted to hit the brakes which went to the floor and did nothing. Insurance has refused to cover the damage, and declared the damage a manufacturer defect.

See all problems of the 2005 Saturn ION 🔎.

2 Axle Assembly problem of the 2004 Saturn ION

Failure Date: 03/04/2004

When I accelerate on highway the car does not pick up speed, it bucks then pushes itself. The engine is very loud. Sounds like grinding or whirring. They have had to calibrate the vehicle 2 times in the 3 months I have had this car. It is in the shop again today. (3rd time).

See all problems of the 2004 Saturn ION 🔎.




Fuel Economy of ION Vehicles
ION Service Bulletins
ION Safety Recalls
ION Defect Investigations