Door Problems of Saturn ION

Saturn ION owners have reported 11 problems related to door (under the structure category). The most recently reported issues are listed below.

1 Door problem of the 2006 Saturn ION

Failure Date: 06/11/2015

The contact owns a 2006 Saturn Ion. When the vehicle was turned off and the key was removed from the ignition switch, a beeping sound was heard. The contact had to close the doors in order for the beeping sound to stop. The contact stated that the driver's side door failed to lock with the remote. The contact had to manually lock the driver's side door. The failures occurred without warning. The dealer (o'rielly Chevrolet inc. , 6160 e broadway blvd, tucson, az 85711) was contacted and stated that the contact had to pay to have the vehicle diagnosed. The vehicle was not taken to the dealer. The vehicle was not diagnosed or repaired. The manufacturer was contacted at 800-553-6000 and stated that they could not do anything. The contact was advised to call NHTSA. A case number was not provided. The approximate failure mileage was 80,000.

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2 Door problem of the 2006 Saturn ION

Failure Date: 06/02/2014

The contact owns a 2006 Saturn Ion. The contact stated that the driver side door failed to open or shut and all the power windows failed to operate. The dealer was not able to open the driver side door and could not continue servicing the vehicle. The manufacturer was notified of the failure. The approximate failure mileage was 127,000.

3 Door problem of the 2006 Saturn ION

Failure Date: 04/01/2014

The contact owns a 2006 Saturn Ion. The contact stated that the front driver side door was unlocked but the door could not be opened. The vehicle was taken to an independent mechanic who diagnosed that the locking mechanism was defective. The vehicle was not repaired. The manufacturer was notified of the defect. The failure mileage was 134,000.

4 Door problem of the 2006 Saturn ION

Failure Date: 12/14/2010

The contact owns a 2006 Saturn Ion. The contact stated that the vehicle was taken to a local repair shop for a failure with the driver side door and when the mechanic attempted to turn the engine off, it would not shut off. The mechanic had to disconnect the battery which shut down the fuel system and computer system. The mechanic reprogrammed the computer, key code pass system, replaced the ignition and the driver side door motor. The ignition repair did not correct the problem. The contact called the manufacturer and filed a complaint. The failure mileage was 74,612 and the current mileage was approximately 75,000. Updated 03/24/lj.

5 Door problem of the 2006 Saturn ION

Failure Date: 11/19/2008

The contact owns a 2006 Saturn Ion. The contact was driving approximately 5 mph with a sudden loss of power steering. The power steering warning light indicator illuminated. There was extreme difficulty steering the vehicle. The vehicle was taken to an independent mechanic for diagnostic testing. The power steering motor and steering column would need to be replaced. In addition, the front passenger door would stick unless body pressure was applied to the door. The vehicle had not been repaired at the time of the complaint. The failure mileage was 30,000. The VIN was unavailable.

6 Door problem of the 2005 Saturn ION

Failure Date: 02/25/2007

The side door panels of car are buckling, distorting and melting. . . . Paint is bubbling. Due to extreme heat from the sun reflection off house windows claims Saturn. Damage is totaling almost $3,000. 00 continues to get worse everday and is growing across the car panels. Even though it is still under warranty, Saturn will not pay denying it's a warranty issue. Car has never been in an accident or near any fires. . . There are no burn marks on car. . . . . Everyone says they have never seen anything like it.

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7 Door problem of the 2004 Saturn ION

Failure Date: 12/06/2006

: the contact stated while driving various speeds on gravel roads, dust entered the vehicle from all four door seals. The vehicle was inspected by a dealer who determined that was the way the vehicle was designed, and suggested not driving the vehicle on gravel roads. Additionally, while driving various speeds, both rear passenger doors opened without warning. Upon initial inspection by the contact, it was determined dust accumulated around the door seals which caused the doors to open. The manufacturer was alerted. Updated 12/28/2006 - dust also accumulated in and around the locks.

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8 Door problem of the 2004 Saturn ION

Failure Date: 10/30/2006

: the contact stated the door locks developed dust and the door would not close. While driving the rear door came open. The contact stated a bungy cord was used to keep the door from opening again while driving. The contact then cleaned off heavy dust from the locks to fix the problem. The vehicle had not been to a service dealer. Updated 12/28/2006 - the consumer began having problems with the car shortly after it was purchased. The vehicle was taken to the dealer who claimed there was nothing they could do. The dealer replaced the door seals but that did not help.

9 Door problem of the 2005 Saturn ION

Failure Date: 08/14/2005

Door panels cracked during extreme heat CO worker pointed out that there was a crack on my drivers side passenger side and rear passenger side door the crack on the rear door eventually became a whole chunk vehicle has been in no accidents.

10 Door problem of the 2003 Saturn ION

Failure Date: 10/08/2003

The driver's side door leaks at the top. Condensation gathers on the upper inside of the door and drips on the drivers leg, as well as on the power window/locks switches, which could cause corrosion or a short in the electrical system.

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11 Door problem of the 2003 Saturn ION

Failure Date: 07/13/2003

Electrical; door seals loose; car returned up to 3 times since purchase on 7/13/03. Saturn Ion 3 coupe--turn signals burned out w/in one week of each other; requested check of electrical system. July 26, 2003 electrical system checked. Complained about door seal at same time & service dept did not check it out until they replaced the fuse box on July 31. Requested to return vehicle and was told "it would be fixed to my satisfaction". Door seal was not installed properly & I have to take the car back for a fourth time to get this repaired approximately one week from today.


Other Common Structure related problems of Saturn ION


Fuel Economy of ION Vehicles
ION Service Bulletins
ION Safety Recalls
ION Defect Investigations