Three problems related to transfer case have been reported for the 2003 Saturn VUE. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2003 Saturn VUE based on all problems reported for the 2003 VUE.
When stopping the vehicle and sitting still for a few seconds, there is a loud thumping sound (occurring three or four times) from the rear of the vehicle (sounds similar to a loose fuel tank baffle). The dealer stated they weren't aware of any fix for this problem, though they tried a couple of ideas. While I've found this on several websites online, nobody seems to know the cause. Everyone seems to live with the problem. It's difficult to diagnose as it seems intermittant, but happens on average once per day. Being that this seems to be eminating from the fuel system, I think that Saturn should take this issue more seriously, and more than likely this is something they can correct by replacing the fuel tank, I feel that they just don't want that expense. Also, I would like to take the opportunity to complain about the horn switch, as it is extremely difficult to operate in a panic situation, which is what it is designed to be used in. Lastly, I beleive that NHTSA should investigate the awd system on these vehicles. I've done my own tests and I have to say I am surprised about how easily it is to loose control of the vehicle in light snow. When the rear comes on, if the engine is revving high, it can spin the vehicle around like a top.
2003 Saturn Vue failed to start. The vehicle made squeaking noises when the consumer made a right turn, in addition to various other rumblings. The consumer experienced problems with the rotors, bearings and transmission. A special wheel bearing had to be ordered as well as a special side cover and hardware for the transmission. The coolant switch was defective. The rear wipers would stick. The gas gauge would only read 3/4 full. The air condition stopped working and the hot and cold knob did not go all the to cool. The starter was replaced which was the reason the vehicle wasn't starting. The transfer case seal was replaced.
Consumer states vehicle has almost rolled over on several instances due to the 4-wheel drive function not engaging when road conditions necessitate.