Door Hinge problems of the 2004 Toyota Sienna

Tl * the contact owns a 2004 Toyota Sienna. The contact stated that the front driver side door hinge resister failed and caused the door to swing fully open. The dealer stated that the entire door needed to be replaced. The vehicle was not repaired and the manufacturer was notified. The approximate failure mileage was 77,000.

The contact owns a 2004 Toyota Sienna. The contact stated that the driver side door exhibited an abnormal noise when opened. In addition, the weld became fractured. The vehicle was taken to the dealer, who stated that the door needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 100,000.

2004 Toyota Sienna. Consumer states problem with failure of door check mounting panel resulting in broken door welds the consumer stated the driver's door began making a popping noise when it was opened. Three out of six door welds had broken and the only effective repair, was to have the door replaced at a cost of $2206. 23. The consumer learned the problem was a result of an engineering flaw, and Toyota had recognized the problem and responded with a warranty enhancement for the issue. However, with the warranty extension, the door did not begin to show signs of a problem until outside of the extended warranty period. Toyota was willing to pay 25% toward the cost of the repair; however, the consumer believed that was unsatisfactory and believed Toyota should cover the entire cost.

Power sliding door cable broke.

The contact owns a 2004 Toyota Sienna. The contact stated that the driver door was fractured and would not open any more than two inches. The vehicle was inspected by an independent mechanic and they advised her that the hinges on the door were not welded properly. The manufacturer was then contacted and they advised her that they were offering an extended warranty for the failure, but she did not fall within the category. The vehicle was not repaired. The failure mileage was approximately 85,000.

The contact owns a 2004 Toyota Sienna. The contact stated that the driver side door hinge was fractured yet she was still able to exit the vehicle. The vehicle was inspected by the dealer who informed the contact that she would need to replace the entire door or have it re-welded to correct the failure. The vehicle was not repaired. The failure mileage was approximately 61,000. Updated 02/07/11 the cosumer stated she opened the drivers side door and it made it noise and then the door would no longer open or close properly. The dealer informed the consumer the hinge was broken. The hinge was welded back together. Updated 03/17/11.

The contact owns a 2004 Toyota Sienna. While attempting to open the hatchback, it failed to fully open. The contact had to apply force to the lid in order for it to fully open. The vehicle was not diagnosed or repaired. In addition, the contact stated that there was a noise coming from the front driver side door and the door opened further than normal. The vehicle was taken to an independent mechanic, who diagnosed that the door arm needed to be welded. The vehicle was repaired, but the failure recurred. The manufacturer was notified of the failure. The failure mileage was 100,000.

The contact owns a 2004 Toyota Sienna. She stated that the cable for the sliding doors snapped, which almost caused the door to separate from the vehicle. The dealer was contacted. Upon contact a technician advised her that because the warranty had expired, she would have to pay $2000. 00 for repairs. No repairs were made. The failure and current mileages were 65000.

- the contact owns a 2004 Toyota Sienna. The vehicle was parked and the rear passenger automatic sliding door cable broke without warning. In addition, whenever parked on an incline the rear passenger sliding door closed abruptly. The contact had concern of the potential safety hazard. The failure mileage was 75,000. The VIN was unavailable.

The contact owns a 2004 Toyota Sienna. While the vehicle was stationary, the contact and a child opened the front driver's side door from the exterior of the vehicle. Suddenly, the door closed abruptly. The child was struck while in the pathway of the door, but was not injured. The contact heard a clunking noise coming from the door prior to the failure on several occasions. Whenever the front driver's side door was accessed, the failure would occur. The vehicle was taken to an authorized dealer for inspection and they provided a referral to an auto body shop for repair. The technician stated that the failure was contributed to failed welds. The contact was advised to replace the driver's side door at the estimated cost of $1,500. The vehicle has not been repaired and the manufacturer was notified. The failure and current mileages were 65,000.

The contact owns a 2004 Toyota Sienna. The contact stated that the cable on the driver's side sliding door snapped due to corrosion and rust. The failure caused a delay in opening and closing the door. Occasionally, the door would open only halfway and could not be closed. When the contact attempted to override the door, she noticed that the cable snapped. The vehicle has not yet been repaired. The dealer stated that the hinge assembly and motor assembly needed to be replaced at the cost of $15,000. There were no recalls available. The failure and current mileages were 74,248.

2004 Sienna back door left struts broken. . . Will close the door when all open . . Almost hit me. . No warranty and need to pay $CA 800 to fix.

2004 Toyota Sienna xle -driver's side door hinge pops, called dealer, asked if there was a service bulletin on this problem. There is, but they send the van to a body shop for repairs (re-welding) and that will take 4 days. Because it is under a service bulletin and not a recall, they do not provide a "loaner" or rental vehicle.

Toyota ref #200711200190 (customer satisfaction reference #) my husband Mini van sliding door cable shoot a very hard piece of plastic out and the cable dislodged from its hinge. Luckily that we did not have any one sitting in the path of the hard plastic which has a lot of sharp angles, and a pointing corner. I see this is major safety issue. But the customer sat. Rep (danner ??)is not taking this seriously. I talked w/ the dealer repair person that he said that he had saw a few of the same problem. I know my car is out of warranty, but I would feel very bad someone else is harm by this defect. I told Toyota that I intend to report this to the consumer safety to make sure people aware of this design defect.

We own a 2004 Toyota Sienna. It has 41,789 miles. At approximately 41,000 miles my drives side door started making a popping sound when opening and closing the door. It sounds as if it is catching on something when the door is opened and closed. I had taken the van in to the dealership in December 2005 because it was making a horrible grinding squeaking sound when the door was opened and closed. The dealer lubed and adjusted the hinges at that time. Now 2 years later, I was told by the dealership that the whole door has to be replaced at the cost of over $3,000. 00 and since I am outside of my warranty it is my responsibility. The man at the dealership said "this is a common problem, we see it on these Siennas all the time". If this is the case why isn't Toyota doing a recall on the door weld/hinge. Toyota is aware of the problem because they sent out a technical service bulletin with the VIN numbers of the vehicles that it affects, but only to fix it if the car is under 36,000 miles or 3 years. The service bulletin is for Siennas year 04 - 06. I would be very surprised if there are still 04 out there that are still under the 36,000 mile warranty. This vehicle has already had 4 recalls, why aren't they recalling the door?.

No warning given. Driver's door check (not sure if that is technical name- not the hinge) started making popping and clunking noise when operating door. Tried lube, no improvement. Took to dealer and they said the weld must be broke. They agreed to fix it under warranty even though we are just out of the warranty period. Body shop called to tell us it cannot be fixed, broken too badly. They will have to replace the door!.

Driver's door stop is defective and requires a welding procedure in order to fix the problem. Warranties do not cover the repair and Toyota has not issued a recall although their are numerous complaints regarding this manufacturers defect. The door will make a very loud banging sound when while it is being opened or closed. I have 2 other friends with the ame vehicle and the same problem. 2004 Toyota Sienna.

The contact owns a 2004 Toyota Sienna. The automatic driver side door began to have difficulty opening and closing on several occasions. Approximately one month later, the top hinge from the driver side automatic door detached from the vehicle, but the lower hinge remained in tact. The dealer was notified after each failure and now they have replaced the hinge, motor, and door cable. The current mileage is 72,750 and failure mileage was 72,000. Updated 01/08/08.

This is for a 2004 Toyota Sienna. The driver side door is not closing completely. It appears the welding for the door check is the culprit. The door does not feel secure when closed. I brought the door to the Toyota dealership and they said it was out of warranty. You are sol. I called Toyota customer service and they told me to call the dealership.

Driver's door detent weld failure. I have an '04 Toyota Sienna that on the driver's side door uses a detent strap to hold the door open at certain points. Where the strap is held at, on the door, there are two spot welds that attach the bracket to the door. The strap is bolted to the bracket. The problem seems to be that two spot welds are not strong enough to hold this bracket. After I found out there was a problem with the door, I contacted my local Toyota dealer, and the service person was ware of this condition . They said it would have to be sent out to a body shop to be repaired. After discussing it with this person and the service manager the dealerships position was that it was out of warranty and that there were no recalls on it at this time. I checked a website for Toyota Sienna vans and found that this problem was bigger than the dealer wanted to admit, and thousands of these door welds failed. One person posted that a local body shop was replacing 7 doors a week on average. I called the dealer that I bought the van from and without even seeing it they knew of the problem and said that they will take care of it under warranty. They claimed that Toyota was working with them to take care off the problem. So, I want to know what it takes to make this or anything a"recall. Is it up to the manufacturer to decide or just number of complaints. I urge anyone who has a problem like this, even if it was taken care of under warranty, to call Toyota consumer affairs and let them know about it. The phone number is 800-331-4331.

Power sliding door inoperative stopped working not really sure of the date it stopped working(our lease was approaching the end) as we found sliding door to be too slow and not safe therefore we turned it off. We leased vehicle and therefore returned it. Toyota parkway in hamilton,ontario,canada service performed a diagnostic test to tell me the cable and motor on the power door needed replacing. We were informed it would cost over $2,000 to fix the door(cable and motor) I was given the option to take elsewhere for a quote. Where I had it fixed said there was nothing wrong with the motor it did not cost me $2,000. I returned it to Toyota with the door working. I spoke to the general manager (parkway Toyota) and he mentioned there were problems with the power doors. He refused to cover my costs as I did not have it fixed at Toyota. I was not told that they would take care of it in the beginning. Both sliding doors freezing shut in cold weather- passengers had to go out the hatch door I have heard of melting ice pooling on the door but nothing done to correct. We returned vehicle fed up by this point. Too many recalls and issues for a Toyota.

The contact owns a 2004 Toyota Sienna. The contact heard a clicking sound when opening and closing the driver side door. The dealer stated that the door latch hinge made the noise because the weld failed. The vehicle has not been repaired. The current mileage was 39,000 and failure mileage was 36,000. The consumer stated Toyota corporate office offered a good-will reimbursement of $750 and vehicle was taken to dealer for repairs at no cost to owner. Updated 12/12/07.

The driver side rear passenger sliding door motor burned up and destroyed the cable and the door hinges broke and went off track. We were told it was not under warranty and would be $1700 to fix.

- the contact owns a 2004 Toyota Sienna. While driving the vehicle at various speeds the driver's side and passengers side sliding doors will open without warning. The contact had not taken the vehicle to a repair shop for a diagnosis. The failure mileage was 130,000, and the current mileage was 142,000.

The contact owns a 2004 Toyota Sienna. The contact heard a loud popping noise when he opened the drive side door. The dealer stated that the door hinge caused the failure and they replaced the hinges. Approximately one year later, the noise recurred. The dealer stated that the hinge caused the failure again. As of September 14, 2007, the dealer had not repaired the vehicle. The failure mileage was 29,879 and current mileage was 32,000.

Rear driver's side door came off the track. As a result, door did not shut properly.

Rear manual passenger door in Toyota Sienna le (8 passager) does not latch under certain conditions ( we have narrowed it down to when windows are left opened). In texas due to heat conditions, windows are left open during spring and fall seasons. My dogs have been struck numerous times by "non-locking" doors and it has also caught my hand once (when parked at an incline). This is very dangerous and we have instructed our kids to only use the right side power door due to this safety issue. Dealer has indicated they cannot fix the problem. For a vehicle designed for family use (including kids), this issue needs to be resolved before kids get hurt.

While driving driver's side sliding door locked and unlocked for no reason. Vehicle was taken to the dealership, were they replaced the motor latch and a hinge.

2004 Toyota Sienna ce model sliding doors problem. Both sliding doors inside panels pop up at least 1 inch from the door frame. This causing the sliding door jam during opening & closing. One side of the door failed to open.