Diesel Engine problems of the 2002 Ford F-350

21 problems related to diesel engine have been reported for the 2002 Ford F-350. The most recently reported issues are listed below.

1 Diesel Engine problem

Failure Date: 12/30/2013

The contact owns a 2002 Ford F-350. The contact stated that the engine oil pan was leaking. The vehicle was towed to a private mechanic where it was diagnosed that the oil pan was rusted and needed to be replaced. The manufacturer was notified of the failure. The vehicle was repaired on three occasions but the failure recurred. The approximate failure and current mileage was 140,000. Updated 3/12/cn.

2 Diesel Engine problem

Failure Date: 02/13/2012

The contact owns a 2002 Ford F-350. While parked, the contact detected that the engine oil pan was leaking. The contact planned to have vehicle repaired by an independent mechanic. The manufacturer was notified of the problem. The approximate failure mileage was 123,000. Updated 03/06/12 the consumer stated the oil leaked occurred due to rust. Updated 03/07/12.

3 Diesel Engine problem

Failure Date: 02/22/2008

2002 Ford f350 super duty quad cab le 7. 3l diesel parked in my back yard with the engine block heater plugged in. I heard an explosion and looked out the window. My truck was burning from under the hood. The whole front end was on fire. The grill, bumper rubber, headlights and intercooler burned away. When the fire department finally put it out you could see that all the rubber, plastic, wiring and batteries were completely burned away.

4 Diesel Engine problem

Failure Date: 12/10/2007

The contact owns a 2002 Ford f350 super duty. The vehicle was taken to the dealer to have a safety recall repaired. At that time, the contact was informed that the vehicle needed to have an oil change. Also, the oil pan needed to be changed because it was rusting and pitting. The cost to replace the oil pan on her diesel engine is $2,399. 82. The contact stated that the rear universal had to be replaced at 27,770 miles and then had to be replaced a second time, in addition to the carrier bearings at 47,325 miles. The vehicle was under warranty the first time, but the contact paid for the repair the second time. The recall number was unknown. The current and failure mileages were 58,347. Updated 02-04-08. The consumer stated replaced weatherstrip, replaced rear u joint, disc pads replace, and replaced broken console lid. Updated 02/04/08.

5 Diesel Engine problem

Failure Date: 07/30/2007

Camshaft position sensor failed on my '02 Ford F-350 power stoke diesel.

6 Diesel Engine problem

Failure Date: 07/25/2007

I own a 2002 f350 Ford diesel truck. I just had to pay $2221. 70 to replace a rusted out oil pan. This should have been a simple, low cost job but since Ford used defective metal in their oil pans causing them to rust out and the cross member between the frame, the whole engine has to be removed to change the pan. Every diesel Ford truck owner will have to replace their oil pan within 6 years or it will begin leaking causing the engine to shutdown anywhere. How can I begin a class action recall at Ford's expense for this unnecessary and very costly job ?.

7 Diesel Engine problem

Failure Date: 05/14/2007

I was driving my 2002 Ford F-350 diesel when the engine suddenly shut down. There was a dump truck behind me which was forced off of the road in order to avoid hitting my vehicle. I was able to restart the vehicle only to have it stall again. After researching the problem I found that the cause was a faulty camshaft position sensor which, although it appeared to be a recurring problem on Ford diesels Ford has never notified me as such. When I contacted a dealer regarding the problem they said that there was nothing that they could do as the vehicle was 6 months past the 100,000 miles 5 year engine warranty , I am still under the 100,000 miles. I have had the truck in Ford dealerships numerous times and have bever been notified by Ford personnel as to the likleyhood that this part has known problems and could fail at anytime. I am thankful for the diligence of the truck driver behind me yesterday because had he not been so alert then incident could have ended in tradegy.

8 Diesel Engine problem

Failure Date: 03/19/2007

Vehicle stalled without warning and would not restart. Fortunately, failure happened just before I pulled out of a parking lot otherwise I would have been stuck lengthwise across road in the middle of a left turn. Part that failed was the camshaft position sensor. Don't know if I still have the original part. After part was replaced vehicle started without problem.

9 Diesel Engine problem

Failure Date: 03/10/2007

The contact owns a 2002 Ford F-350 sd. The contact stated that he received a recall notice for the engine and engine cooling: engine: diesel (NHTSA campaign id 07v553000). The manufacturer stated that they would not reimburse the cost to have the vehicle shippied to the dealer. The contact felt that the manufacturer should be responsible for shipping cost. The currrent mileage was 62,000 and there had been no failure to date updated 04-09-08.

10 Diesel Engine problem

Failure Date: 02/10/2007

2002 Ford F-350, with 7. 3l power stroke diesel . Failure of the "cps".

11 Diesel Engine problem

Failure Date: 02/05/2007

2002 Ford super duty - 7. 3l powerstroke turbo diesel. Started out with intermittent sputtering. Would not start one time - dealer assured us it was just low on fuel. Sat for a while and they added a couple gallons of fuel. It restarted ok. Stalled a week or so later and turned on the check engine light. Fortunately, we were not towing anything like we were with our other truck. Still, it was very dangerous having a dual wheel truck die out on the road. Scanned the code - camshaft position sensor failed - replaced. Very common and dangerous problem on these trucks.

12 Diesel Engine problem

Failure Date: 01/13/2007

Defective cam position sensor caused vehicle to stall on freeway. Replaced cps.

13 Diesel Engine problem

Failure Date: 11/15/2006

Truck would pickup every once in a while then finally I was getting off the interstate and it died. The cps had failed I put a new one in and it runs fine.

14 Diesel Engine problem

Failure Date: 11/08/2006

I have 63000 miles on my 2002 f350 super duty pick-up (7. 3l diesel). My truck stalled 3 times while driving, once while turning across traffic. The fault codes indicated an intermittent camshaft position sensor. I replaced the sensor myself, and the problem has been corrected. I have the old sensor available. This is a known problem among Ford truck owners. Stalling while driving causes loss of power steering, loss of power brakes, and obvious stop in traffic.

15 Diesel Engine problem

Failure Date: 04/28/2006

I was driving down the highway and my truck died going 55 mph and it is hard to steer and stop and F-350 when the motor is dead. The fix was replace the cam shaft position sensor. I know of three other friends the same thing happen to, luckily no one got hurt when there truck died going down the highway.

16 Diesel Engine problem

Failure Date: 04/11/2006

Motor died in middle of intersection.

17 Diesel Engine problem

Failure Date: 11/02/2005

My vehicle is a 2002 Ford F-350 XLT 4x4 power stroke diesel. . . Auto trans. The diesel engine unexpectedly shut down due to a defective " synchronizer " ( cam position sensor or " cps" ) while towing a heavy boat & trailer ( 9,800 lbs ), the engine suddenly and unexpectedly shut off for no apparent reason. When this happens there is no power steering or brakes. This makes the truck hard to steer and stop, and is a very dangerous condition,especially while towing a trailer. The first time it happened, I narrowly missed hitting a telephone pole, as I did not know the engine had died until I continued to steer the vehicle around a slight corner and it would not turn until I exerted heavy effort on the steering wheel. ( no power steering when the engine dies) a woman would never be able to steer this vehicle when this occurs. I then tried to stop the truck, and with the engine stalled ,there was no power brakes either. With heavy towing weight, this is also extremely dangerous. There was no accident or damage, but this is a dangerous condition. I found that it is common knowledge to Ford dealers & powerstroke owners that these " cam sensors " fail often, resulting in the engine shutting off unexpectedly,or sometimes causing it not to start if the engine does not start , this is not a dangerous condition, however if the engine dies while towing a trailer, there is a good possibility of losing control due to the extreme effort required to stop and / or steer the truck when the engine shuts off. The part number for the replacement cam sensor is : f7tz-12k073-a. I have the old sensor available for inspection if Ford wants it, but I am sure they are well aware of this problem with these trucks. There were no computer trouble codes stored when this happens. I have had 3 other Ford powerstroke diesels and the " cam sensor " has failed on every one of them. Ford needs to seriously look into this problem with these sensors.

18 Diesel Engine problem

Failure Date: 10/20/2005

2002 f350 diesel, I bought this vehicle new in August 2003 and have presently 93,000 miles. The oil pan to the motor has rusted through. I feel this item should last the life of the vehicle. I have been in touch with a couple of Ford dealers and they both said this is a common problem with this truck. I was quoted $1600. 00 to have this problem taken care of. There has been no recalls as of yet to take care of this.

19 Diesel Engine problem

Failure Date: 09/21/2005

Camshsft position sensor (cps) failed on my Ford F-350, 2002 model, 7. 3 liter diesel engine. The failure occurred gradually, with six unintended engine shutdowns. Three shutdowns were at highway speeds, three while parked. Date is approximated; odometer reading approximately 60000 miles. I will update when I get home.

20 Diesel Engine problem

Failure Date: 06/27/2003

I have a Ford F-350 diesel that and I have experienced and extreme loss of fuel economy. I have gone from 15 mpgto 8mpg. Ford said that they cannot find any problems with the engine. The engine also overheats while puling a light trailer. The "wait to start light" also stays on. The dealer said they are aware of that problem.

21 Diesel Engine problem

Failure Date: 07/01/2002

While driving 70 mph, the vehicle stalled. The consumer was concerned that she will be rear ended if the problem continued. The cd would not eject due to error.



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