Tank Assembly Problems of Ford F-550

Ford F-550 owners have reported 8 problems related to tank assembly (under the gasoline fuel system category). The most recently reported issues are listed below.

1 Tank Assembly problem of the 2006 Ford F-550

Failure Date: 03/24/2012

I have a Ford f550 that stalled in traffic when I check the fuel filter it was full of gray particles from the fuel tank. I checked online it looks like the diesel tank is delaminating it only has 53,000 miles on it.

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2 Tank Assembly problem of the 2006 Ford F-550

Failure Date: 02/15/2012

The contact owns a 2006 Ford F-550 sd. The contact stated while driving various speeds , without any warnings the vehicle would stall. The contact had to turn the vehicle off and then on in order for the vehicle to function normally. The failure was diagnosed by the contact who stated the fuel tank delaminated causing the fuel filters to clog up with the laminates. The failure was not diagnosed nor repaired by the dealer. The contact also has another vehicle experiencing the same failure. The failure and current mileage was unknown.

3 Tank Assembly problem of the 2002 Ford F-550

Failure Date: 11/29/2011

Driving vehicle, vehicle lost power. Driver just made it off the road. Had the vehicle towed to a service station. Being told that the fuel tank is DE-laminating. They have to replace the whole fuel system. Total cost $3,500. 00. Called Ford, they are saying there is no known problem. When I do a google search several complaints are posted on different sites about the same problem. It seems as though several years are affected.

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4 Tank Assembly problem of the 2001 Ford F-550

Failure Date: 03/01/2011

We have 3 Ford f550's that have gas tank leaks.

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5 Tank Assembly problem of the 2006 Ford F-550

Failure Date: 09/16/2009

The contact owns a 2006 Ford F-550. While driving 40 mph he noticed that the vehicle suddenly shut off. The dealer informed the contact that the inside of the gas tank began deteriorating and that the entire fuel system needed to be replaced. There were no prior warnings. The current and failure mileages were 25500.

6 Tank Assembly problem of the 2004 Ford F-550

Failure Date: 04/10/2009

2004 f550 trucks have the inside gas tanks pain or linen, peeling or delaminating. This cause the motor to stall. Because all the little pieces of paint going to the injectors. For 3 years (2009-2010 and 2011) in a row, we need to fix the problem ourselves costing us $3,500 every time -this year is the same problem. Last year I call Ford motor CO, and they told me that were not enough complaints to make a recall. But if you check goggle. Com and go to 2004 f550 complaint's page you will see hundreds and hundreds of complaints. We bought the truck on Dec 2004 and paid for it $56,000- dollars, was not a cheap truck. Also, I were talking to a lot of f550's owners ( most of them landscapers)and they had or have the same problem. So. . . . . . . . . . Ford CO is washing the hands, and not doing a recall on this.

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7 Tank Assembly problem of the 2001 Ford F-550

Failure Date: 10/24/2008

The contact owns a 2001 Ford f550. While driving approximately 55 mph on normal road conditions, the check engine warning indicator illuminated on the instrument panel. The indicator remained illuminated until the engine was turned off. The vehicle was taken to an authorized dealer and they stated that the failure was related to the computerized system. The vehicle was repaired. Recently, there was corrosion in the fuel tank. The fuel tank was replaced and the vehicle is currently operating properly. The contact was concerned of the safety risk involved. The VIN and mileages were unknown.

8 Tank Assembly problem of the 2004 Ford F-550

Failure Date: 07/27/2004

Tl-the contact owns 2004 Ford f550 super duty. The contact stated the vehicle fuel tank lining failed. The fuel tank was replaced twice. The failure was not corrected, the fuel tank lining failed, and contaminated, the fuel system again. The vehicle was not repaired. The manufacture advised that the fuel lining failure was not a manufacturer defect. The failure mileage was 47,000 and the current mileage was 117,000. Li.


Other Common Gasoline Fuel System related problems of Ford F-550

Problem Category Number of Problems
Tank Assembly problems
9
Fuel Injector problems
7
Fuel Pump problems
4
Gasoline Fuel System problems
1
Fuel Delivery problems
1
Fuel Injection problems
1


F-550 Service Bulletins
F-550 Safety Recalls
F-550 Defect Investigations