Manifold/header/muffler/tail Pipe Problems of Mercury Sable

Mercury Sable owners have reported 11 problems related to manifold/header/muffler/tail pipe (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Mercury Sable based on all problems reported for the Sable.

1 Manifold/header/muffler/tail Pipe problem of the 2000 Mercury Sable

Failure Date: 02/01/2007

The contact owns a 2000 Mercury Sable. The vehicle had the same failures as mentioned in the recall regarding 2000 Mercury Sables. The only difference was that the rear coil spring failed and punctured the tire while driving at 35 mph. An unusual noise was heard before the tire was punctured. Ford stated that nothing could be done because the recall applied only to the front coil springs. The service dealer replaced the failed springs with ones from the manufacturer, and stated that the noise was due to the muffler baffle. Also, the dealer mentioned that Ford was in the process of developing a different type of spring that has not yet been released. The current mileage is 39,798 , and failure mileage was 39,700. The consumer stated that the vehicle was taken to another dealer who then replaced the struts and that solved the problem. Updated 06/09/07.

See all problems of the 2000 Mercury Sable 🔎.

2 Manifold/header/muffler/tail Pipe problem of the 2001 Mercury Sable

Failure Date: 06/04/2005

Car would stall while idiling. Brought the car in and they determined that the plastic manifold had cracked. They replaced the manifold and the dealer and Ford paid for the repair after I agreed to pay $200.

See all problems of the 2001 Mercury Sable 🔎.

3 Manifold/header/muffler/tail Pipe problem of the 2000 Mercury Sable

Failure Date: 04/09/2005

2000 Mercury Sable with duratec v6 24v engine. Started car; loud bang; intake manifold exploded. No previous problems with starting or driving the vehicle. All maintenance done in timely manner. When intake manifold exploded pieces of plastic flew and insulation under hood was actually shredded. Could have caused serious injury had someone had hood open when car was started. Car currently at new brighton Ford waiting for repair.

4 Manifold/header/muffler/tail Pipe problem of the 2000 Mercury Sable

Failure Date: 03/21/2005

1) intake manifold exploded when starting the car; ) car not driveable; ) towed to white bear Lincoln Mercury for service - estimate provided 25, March, 2005.

5 Manifold/header/muffler/tail Pipe problem of the 2001 Mercury Sable

Failure Date: 01/11/2005

Vehicle was parked in the garage. Owner turned on the ignition switch and there was a loud bang like a shot gun went off. The owner later discovered that the intake manifold blew apart. The manifold was made of plastic. The owner contacted the dealer, and was informed that what happened was not uncommon. The dealer was familiar with the defect, and the estimated charge of repair would cost about $600. 00.

6 Manifold/header/muffler/tail Pipe problem of the 2000 Mercury Sable

Failure Date: 12/20/2004

When turning the key in the ignition a loud explosion sound was produced. The engine intake manifold had malfunctioned. As a result the vehicle was towed to the nearest dealer to find the cause. Please provide additional information.

7 Manifold/header/muffler/tail Pipe problem of the 2000 Mercury Sable

Failure Date: 08/14/2004

Intake manifold experienced an explosion and blew up. Consumer was pulling up to the driveway when this occurred.

8 Manifold/header/muffler/tail Pipe problem of the 2000 Mercury Sable

Failure Date: 04/07/2004

When the key was turned in the ignition there was an explosion. The air intake manifold on top of the engine exploded into pieces. The vehicle was towed to the dealership. The dealership inspected the vehicle, but couldn't indicate what caused the explosion. The manifold, spark plug and 3 types of springs were replaced.

9 Manifold/header/muffler/tail Pipe problem of the 1998 Mercury Sable

Failure Date: 04/15/2003

While driving consumer noticed black smoke coming from the engine. Consumer pulled the vehicle over, called a tow truck, and vehicle was towed to the dealership. Mechanic informed consumer that the plastic intake manifold failed.

See all problems of the 1998 Mercury Sable 🔎.

10 Manifold/header/muffler/tail Pipe problem of the 1998 Mercury Sable

Failure Date: 04/18/1999

I have had problems with this car since the day I purchased it. Along with everything else that is wrong with it, there is a odor entering the vehicle, mainly on the passenger's front when at a stop. We have taken the car to all the local dealers and they either tell us they can smell it and just spray air freshner into the vents. Others say they can't smell anything and therefore can't do anything about it. We recently took the car to a private garage and they found evidence of fluid leaking or spraying onto the exhaust manifold. It is felt that the fluid is coming from the hydraulic engine mount on the passenger side. The odor causes a burning sensation in the throat and lungs and followed by headaches. In one case, it caused severe breathing problems. This person already has lung related problems but this odor caused a severe and violent reaction. You have nothing listing what is used in the new engine mounts therefore making it appear that this could be a toxic substance when brought into contact with a hot manifold. What does it take to.

11 Manifold/header/muffler/tail Pipe problem of the 1997 Mercury Sable

Duel mufflers are leaking due to rust.

See all problems of the 1997 Mercury Sable 🔎.


Other Common Engine And Engine Cooling related problems of Mercury Sable


Fuel Economy of Sable Vehicles
Sable Service Bulletins
Sable Safety Recalls
Sable Defect Investigations