Three problems related to transfer case have been reported for the 2019 Toyota RAV4. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2019 Toyota RAV4 based on all problems reported for the 2019 RAV4.
Abnormal buzz or groan noise coming from the front transfer case when slowing or accelerating around 15-20 mph. Toyota TSB identifies problem as electro-magnetic clutch shifting from 2wd to 4wd on certain models. Toyota says not a recall but will repair which requires opening the transfer case. Brand new car and Toyota should replace entire transfer case instead of repairing it. Dealer ordered parts 3 weeks ago and still not delivered. Dealer has not offered loaner car in interim.
Grinding from transfer case at 2000 miles at 20 - 25 mph.
Grinding noise from transfer case when accelerating or decelerating around 20-40 mph. Vehicles has a driveline line disconnect assembly that seems to grind due to improper clearances. We are not sure how long this defective driveline disconnect will hold up.