Manifold/header/muffler/tail Pipe problems of the 2004 Chevrolet Impala

Four problems related to manifold/header/muffler/tail pipe have been reported for the 2004 Chevrolet Impala. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Chevrolet Impala based on all problems reported for the 2004 Impala.

1 Manifold/header/muffler/tail Pipe problem

Failure Date: 07/27/2019

Tl- the contact owns a 2004 Chevrolet Impala. The contact stated that when he was driving at 60 mph, heat started coming through the air ducts and the vehicle was shut off without warning. The contact was able to pull over and upon lifting the hood to check the engine, flames began disbursing from the engine's manifold. The contact then grabbed a floor mat from his vehicle and extinguished the flames. The contact then restarted the vehicle and the check engine light illuminated, the contact then drove the vehicle to a parking lot. No police or fire report was filed, no injuries were reported. The dealership neither the manufacturer have been informed of this vehicle failure. The failure mileage was 170,000. Jo.

2 Manifold/header/muffler/tail Pipe problem

Failure Date: 12/01/2015

2004 Chevrolet Impala. Consumer writes in regards to difficulty getting parts for engine oil leak on exhaust manifold recall.

3 Manifold/header/muffler/tail Pipe problem

Failure Date: 02/27/2015

After parking my car, I just happened to noticed smoke coming out from the front of car and I was fortunate enough to have a dry chemical fire extinguisher available to put out the flames. It appears that there was a valve cover oil leak that had dripped onto the exhaust manifold that caused the oil to ignite into flames. Resulting damage that I'm visually able to see was to all spark plug wires, engine coils, plastic engine cover, oil dipstick, right engine strut, wiring harness pigtail going to coil pack assembly and under hood insulation. I will not know full extent of damage until I attempt to perform the repairs myself. I have photos if someone would like to view them. Also, the mileage I listed of 99,400 is approximate, it is not exact as I am not near my car at the moment.

4 Manifold/header/muffler/tail Pipe problem

Failure Date: 12/01/2012

The contact owns a 2004 Chevrolet Impala. While the vehicle was at the dealer for repair, the dealer diagnosed there was an oil leak in the intake manifold gasket. The vehicle was taken to an independent mechanic who diagnosed that the intake manifold gasket needed to be replaced. The vehicle was repaired. The manufacturer was not notified of the failure. The VIN was excluded from NHTSA campaign number: 15v201000 (engine and engine cooling). The failure mileage was 126,696.




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