Fuel Injection Problems of Dodge Grand Caravan - part 1

Dodge Grand Caravan owners have reported 58 problems related to fuel injection (under the gasoline fuel system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Dodge Grand Caravan based on all problems reported for the Grand Caravan.

1 Fuel Injection problem of the 2010 Dodge Grand Caravan

Failure Date: 09/01/2012

The contact owns a 2010 Dodge Grand Caravan. The contact stated that when driving approximately 5-30 mph, the vehicle would stall and the steering wheel would seize without warning. The contact would restart the vehicle without any issues. The failure recurred on an intermittent basis. The vehicle was later taken to a dealer for diagnosis. After test driving the vehicle, the contact was advised that the fuel injection system could have caused the failure. The vehicle was repaired by cleaning the fuel injectors. The manufacturer was contacted and offered no assistance. The failure mileage was approximately 36,500. The current mileage was approximately 40,000. Updated 12/14/12 the consumer stated when the engine died, the steering and brakes would die as well. The engine had while half through making a left turn, twice backing out of the driveway, and twice going over a speed bump at 12-15 mph. Updated 12/19/2012.

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2 Fuel Injection problem of the 2000 Dodge Grand Caravan

Failure Date: 12/09/2010

The contact owns a 2000 Dodge Grand Caravan. The contact stated that whenever turning the ignition off, an extremely strong odor of fuel emitted inside and outside of the vehicle. There was fuel leakage visible on the ground. The vehicle was taken to an independent mechanic and repaired. The failure recurred and the muffler was replaced. The problem continued to occur. There were two different recalls related to the similar failure under NHTSA campaign id numbers 03e053000 (fuel system, gasoline) 00v268000 (fuel system, gasoline: fuel injection system). The VIN was not included in the recalls and the vehicle had not been repaired. The manufacturer was made aware of the problem. The approximate failure mileage was 97,000. The VIN was unavailable.

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3 Fuel Injection problem of the 1997 Dodge Grand Caravan

Failure Date: 05/10/2009

The contact owns a 1997 Dodge Grand Caravan. While driving approximately 20 mph, the contact smelled a strong odor of fumes. The vehicle was driven to the side of the roadway. The contact inspected the vehicle and observed a fuel leakage coming from the fuel rail assembly. The vehicle was taken to an independent mechanic where a temporary repair was performed on the fuel rail. There was a prior recall repair performed on the vehicle approximately five years ago under the NHTSA campaign id number 00v268000 (fuel system, gasoline: fuel injection system). The contact stated the remedy did not correct the problem and the repair part was defective. Also, the high fuel pressure line separated from the engine due to massive corrosion and the fuel pump line exhibited a crack. The repairs were performed at an independent mechanic with replacement of the fuel pump. The failure mileage was 108,000. Updated 10/21/10. The consumer stated the replacement fuel sending unit that was replaced under recall in 2004 cracked. Updatd 10/25/10.

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4 Fuel Injection problem of the 2000 Dodge Grand Caravan

Failure Date: 02/11/2008

The contact owns a 2000 Dodge Grand Caravan. While driving approximately 35-45 mph, the contact noticed gas leaking on the fuel rail. The gasoline smell entered the passenger compartment. The failure occurred twice. The contact discovered a leak under the hood. Daimler Chrysler stated that his VIN was not included in NHTSA campaign id number 00v268000 (fuel system, gasoline:fuel injection system). The current and failure mileages were approximately 36,000. Updated 06/09/2008.

5 Fuel Injection problem of the 2000 Dodge Grand Caravan

Failure Date: 10/23/2007

The contact owns a 2000 Dodge Grand Caravan. The contact sporadically smelled a strong odor of gasoline coming from his vehicle. The dealer stated that the VIN was not included in NHTSA campaign id number 00v268000 (fuel system, gasoline:fuel injection system), although the failures were identical. The contact would be responsible for the repair costs between $312- $700. The vehicle has not been repaired. He filed a complaint with the manufacturer. The failure mileage was 92,000 and current mileage was 106,000.

6 Fuel Injection problem of the 1998 Dodge Grand Caravan

Failure Date: 11/28/2006

: the contact stated there was a strong odor of fuel in the vehicle. After being taken to an independent mechanic shop, it was determined that fuel was leaking from the fuel rail at the top of the engine. The contact encountered a NHTSA recall # 00v268000 regarding the fuel system, gasoline: fuel injection system. The local dealer was contacted, and determined that the vehicle was not included in the recall due to the VIN, however the vehicle had similar problems as stated in the recall. Updated 02/16/07.

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7 Fuel Injection problem of the 1997 Dodge Grand Caravan

Failure Date: 10/02/2006

: the contact stated while driving 45 mph, there was a strong smell of gas inside the vehicle. The vehicle was taken to a service dealer, where it was determined that there was fuel leaking from the injection rail and the o rings. There was a NHTSA recall # 98v184000, which pertains to the fuel injection system. The vehicle was not included in the recall due to the VIN.

8 Fuel Injection problem of the 2000 Dodge Grand Caravan

Failure Date: 01/06/2006

: the contact detected an odor of gasoline after driving and suspected there was a leak. But was unable to pinpoint the source. There was NHTSA recall campaign 00v268000, regarding the fuel system. The vehicle had the same problems as indicated in the recall; however it was not included in the recall due to the VIN.

9 Fuel Injection problem of the 2000 Dodge Grand Caravan

Failure Date: 06/17/2005

2000, Dodge Grand Caravan, there was a fuel leakage in the fuel injection system. Consumer noticed on website that there was recall NHTSA campaign 00v268000, consumer contacted the dealer service who referred her to the manufacturer. Diamler Chrysler told consumer that this vehicle was not included in the recall due to the vehicle identification number. Consumer could smell gasoline when she turned the ignition on. The service dealer mechanic checked out the vehicle, and told her that there was a leak in the fuel injection system, the problem was not repaired. The consumer received a recall letter concerning the air bag clock spring failure. The letter stated that if the airbag light stayed on the vehicle should be taken to the dealer for repairs. Consumer did not have this problem and she did not take vehicle to the dealer for repairs. There were no other known problems with the vehicle at this time.

10 Fuel Injection problem of the 2000 Dodge Grand Caravan

Failure Date: 03/03/2005

My 2000 Dodge Grand Caravan Mini van has a 3. 3l engine. Early in March 2005, I had a difficult time starting the vehicle and the smell of fuel was prominent. Upon a search of fulel injection problems on the internet, I found NHTSA recall notice 00v268000. This notice describes the following problem for minivans with the 3. 3l and 3. 8l enginges: these vehicles have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire. I suspect that, although my vehicle is not in the recall, my problem is the same as the problem that affected the recalled vehicles.

11 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 10/14/2003

While fueling gasoline spilled out from the bottom portion of the fuel tank. An independent mechanic determined that the o-ring snapped off, causing the gasoline to leak.

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12 Fuel Injection problem of the 2000 Dodge Grand Caravan

Failure Date: 05/27/2003

The vehicle experienced the same defect with the fuel system leakage as stated in recall 00 v 268 000, however the vehicle identification number was not included in the recall.

13 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 05/06/2002

Vehicle was leaking fuel in driveway. Consumer received recall 0v26800 for fuel leak. Took vehicle to dealer ,and they replaced seal. , but recall letter stated if fuel was leaking fuel rail assembly would be replaced. Please provide any further information.

14 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 04/10/2002

Consumer received recall (00v268000) notice for fuel rail replacement. Recall notice stated that replacement would take up to 1 and 1/2 hours, however, dealership took up to 6 hours to repair. Also consumer is requesting paper work for state inspection that was performed on vehicle.

15 Fuel Injection problem of the 1997 Dodge Grand Caravan

Failure Date: 04/01/2002

Consumer received recall notice 00v268 to have fuel rail crossover tube o-rings inspected. However, when arrived for appointment, consumer is experiencing problems with dealership who claims that parts are on back order.

16 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 03/28/2002

Vehicle is leaking fuel from the sealing o ring. Dealer was not notified at this time. Feel free to provide any further information.

17 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 03/28/2002

Nhtsa 00 v 268 000/ manufacturers recall 895 concerning fuel leakage. Dealer, super store greenville, greenville, mi, phone# 616/754-3635 unable to honor manufacturers recall, no parts available.

18 Fuel Injection problem of the 2000 Dodge Grand Caravan

Failure Date: 03/20/2002

( NHTSA id# 00v-260-000 manufacturer recall id# 895 ) the manufacture has on backed order for 15,000 parts. Manufacture notified and no one within the city or closeset city has any available. Nlm.

19 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 02/27/2002

The consumer received a recall notice (00v268000) but parts were not available and the dealer had no idea when the parts would be available.

20 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 02/25/2002

Recall 00 v 268 000/fuel leakage: dealer: ed moses Dodge, scottdale, az; phone 480-607-8584 was unable to honor recall repairs, no parts available. . Consumer stated the parts were finally replaced on may 16, 2002.

21 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 02/25/2002

Consumer had taken vehicle to dealer for replacement of malfunctioned fuel injector. Had to be replaced twice. Please provide more information.

22 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 02/25/2002

Leakage in fuel rail. Had contacted dealer, but problem still there, and could not be fixed. Please provide more information.

23 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 02/02/2002

I discovered a leak on the front fuel rail on my 1996 Dodge Grand Caravan. Was informed prior to purchase in November 2001 that all recall issues had been resolved on this vehicle. The repair had never been done to the van, and I discovered the leak as the van idled in my driveway on 2-2-2002.

24 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 12/19/2001

This component has a recall at NHTSA site but Chrysler has not recalled, it will cost 443. 00 to fix, I do not have the money this close to christmas. When is Chrysler required to recall.

25 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 12/15/2001

Contacted local dealer and they did not want to fix problem under recall even though aware recall notice coming out in January. Due to extreme hazardous conditions with planned trip of boy scouts immediate repairs necessary by local mechanic.

26 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 12/10/2001

Fuel leakage via cracked fuel rail and o rings. Dealer states "no recall" so no "free" repairs.

27 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 12/01/2001

Vehicle is leaking fuel can smell inside the vehicle. Took vehicle to mechanic, and mechanic stated that fuel rail needed to be fixed. Please provide more information.

28 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 11/02/2001

Had dealer complete recall # 99v216000 in early 2000, upon driving home and filling the fuel tank noticed large amount of fuel leaking under vehicle. Dealer towed vehilce back to dealership (their expense), and replaced "cracked" attaching nut from recall work. Drove home (70 miles) and discovered small quantity of fuel still leaking from tank fittings. Returned vehicle to dealer (my expense). Shop advised they tightened loose attaching nut from previous recall. Still noticed odor of fuel consistantly but could not see any leaks as previous. Due to concerns about fire safety (I'm the fire chief in homer) I took vehicle to local garage (my expense). They found this same attaching nut and fuel pump module assemble leaking and referred me back to the dealership. Returned vehicle to dealership on November 27, 2001 and picked it up on December 5 after they "replaced" sealing o-ring and attaching nut from previous recall (almost $100. 00 of my expense). Filled fuel tank on Dec. 6 and discovered large quantity of fuel leaking from same area under vehicle. Reported problem to dealship and they advised to return vehicle to them for further repair, with them recommending and ordering replacement fuel tank. I suspect a combination of poor quality work and possible design flaws with the tank and fuel pump module assembly, nut and o-ring.

29 Fuel Injection problem of the 2002 Dodge Grand Caravan

Failure Date: 09/09/2001

Consumer noticed a gas leak. The mechanic stated that o-rings were leaking. Cause unknown. Please provide any further information. Ph. . .

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30 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 08/30/2001

Vehicle was leaking fuel from o-rings as described in recall 00v268000. Manufacturer has informed consumer that his vehicle was not included in recall. Please provide any additional information/attachments.

31 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 08/24/2001

O-ring connection between fuel rail leaks gasoline onto valve cover and then exhaust manifold. Leaks most before engine warms up. Strong gas smell outside car warned of problem.

32 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 08/01/2001

Fuel rail is leaking gasoline onto engine, causing vehicle to smoke. Dealer has been contacted. Manufacturer informed consumer that they are aware of the problem, but cannot issue a recall until the parts are made. Please provide further details.

33 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 06/01/2001

Consumer received recall 00v268, however vehicle had failures prior to receiving the notification, consumer states vehicle started losing power and would not go over 20 mph, dealer informed consumer that not only did the fuel rail assembly need replacing, but the engine needed to be replaced as well.

34 Fuel Injection problem of the 1996 Dodge Grand Caravan

Failure Date: 03/19/2001

Consumer has fuel leaking from fuel rails at o ring. It's a 3. 8l engine. Consumer is contacting manufacturer to see if recall 000v268000/ manufacturer's 895 applies to this vehicle.

35 Fuel Injection problem of the 1999 Dodge Grand Caravan

Failure Date: 02/14/2001

After inspection of vehicle, consumer was informed that the fuel injection system needed to be replaced, fuel was leaking at the rubber o-rings and the fuel injection rail, as cited in recall 00v2688, consumer is upset that Chrysler says there is not a recall, but yet NHTSA states that there is.

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Other Common Gasoline Fuel System related problems of Dodge Grand Caravan


Safety Ratings of Grand Caravan Cars
Fuel Economy of Grand Caravan Vehicles
Grand Caravan Service Bulletins
Grand Caravan Safety Recalls
Grand Caravan Defect Investigations