Manifold/header/muffler/tail Pipe Problems of Ford E-150

Ford E-150 owners have reported 5 problems related to manifold/header/muffler/tail pipe (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford E-150 based on all problems reported for the E-150.

1 Manifold/header/muffler/tail Pipe problem of the 1999 Ford E-150

Failure Date: 06/26/2013

The contact owns a 1999 Ford E-150. While driving approximately 45 mph, the vehicle vibrated. The contact discovered that the fuel strap beneath the fuel tank on the rear axle was rusted and fractured. The vehicle was taken to an independent mechanic who diagnosed that the welding on the tail pipe was also rusted. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 128,000.

See all problems of the 1999 Ford E-150 🔎.

2 Manifold/header/muffler/tail Pipe problem of the 1999 Ford E-150

Failure Date: 03/16/2007

March 16, 2007. V8 (5. 4l) I began to hear a loud popping sound under the hood. The back passenger side spark plug had blown out. My 1999 v8 5. 4 had blown the spark plug ceramic portion out of the head. I made it home driving it like that (5 miles) and had a mechanic look at it. He said this was a common event for the Fords. He is now going to try to heli-coil the plug hole to save me a head job, tho he's having problems due to the location of the plug. Now checking the web I see there are many many. . . Of Fords with the same problem the fed has even urged Ford to fix and recall this problem. . .

3 Manifold/header/muffler/tail Pipe problem of the 1999 Ford E-150

Failure Date: 01/16/2006

1999 Ford f150 4. 2 liter v-6 engine. Only 52,000 miles and blown engine. Starts blowing steam out of exhaust, then engine starts knocking and ties up because of hydro lock. Coolant in cylinders locks engine. This is a very well known problem that Ford will not back up costing consumers thousands of dollars. All starts with a defective intake manifold gasket which cannot be detected until it's to late. Thousands of complaints about the same engine from 1997 till ????, who knows if they are any good now. Someone needs to address this issue.

4 Manifold/header/muffler/tail Pipe problem of the 1997 Ford E-150

Failure Date: 12/07/2005

Engine hydro-lock. I own a 1997 E-150 conversion van. It has the 4. 2l v-6 engine. I have had to have the intake manifold gasket replaced along with the water pump and gasket and also timing gear gasket. All due to a faulty intake manifold gasket. Ford replaced this in the v-8 model cars due to reading a lawsuit about it on their site. I have read in many forums that I'm not alone in this costly repair. I contacted Ford to be told that the lawsuit did not pertain to my van. . Read more...

See all problems of the 1997 Ford E-150 🔎.

5 Manifold/header/muffler/tail Pipe problem of the 1997 Ford E-150

Failure Date: 02/08/2005

Ford motor CO. Had knowledge of failure of the front cover gasket and lower intake manifold gasket in 97 & 98 E-150 and f-150 vehicles. Failure of any one of the above items will end the life of a engine. Ford will not ackknowledge this problem even though numerous TSB's have been put out. This is such a problem that a web site is dedicated to it. (leakingfords. . Read more...


Other Common Engine And Engine Cooling related problems of Ford E-150



Safety Ratings of E-150 Cars
E-150 Service Bulletins
E-150 Safety Recalls
E-150 Defect Investigations