Frame Rust Problems of Ford Taurus

Ford Taurus owners have reported 13 problems related to frame rust (under the structure category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Taurus based on all problems reported for the Taurus.

1 Frame Rust problem of the 2005 Ford Taurus

Failure Date: 08/14/2019

I have a 2005 Taurus with 75,000 miles on it. The body looks almost like new. Inside is clean. Ive had no problems with this car. Was bought new. Went for inspection, car failed. Frame rusted out. Was told not safe to drive. Cant afford another car at this time. This one should have lasted four or five years longer. Will Ford fix this?.

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2 Frame Rust problem of the 2000 Ford Taurus

Failure Date: 02/10/2016

The contact owns a 2000 Ford Taurus. The contact stated that the rear axle was completely rusted and the subframe that held the two rear tires was also rusted and fractured. As a result, the contact had to change the rear tires more frequently. The check engine and abs lights illuminated. The vehicle was taken to a local dealer where it was diagnosed that the entire frame needed to be replaced. The manufacturer was made aware of the failure and stated that there was no recall. The vehicle was not repaired. The failure mileage was approximately 300,000.

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3 Frame Rust problem of the 2000 Ford Taurus

Failure Date: 09/01/2011

The contact owns a 2000 Ford Taurus. The contact stated that the frame was rusted and the lower control arm and drive shaft fractured while the contact was driving low speeds. The dealer and manufacturer denied any assistance with repairs to the vehicle. The vehicle was not repaired. The failure and current mileage was 138,777.

4 Frame Rust problem of the 1999 Ford Taurus

Failure Date: 04/19/2011

The contact owns a 1999 Ford Taurus. The contact stated that after having the vehicle in for routine service, the mechanic advised him that the sub frame was severely rusted. The manufacturer was then contacted and they advised him that he would need to replace the component because it could cause the driver to loose control of the vehicle. The vehicle was not repaired. The failure mileage was approximately 95,000. Updated 06/01/lj.

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5 Frame Rust problem of the 2001 Ford Taurus

Failure Date: 03/30/2011

The contact owns a 2001 Ford Taurus. The contact stated that while driving at various speeds, he heard loud noises coming from the front of the vehicle. The vehicle was then inspected by a dealer and they advised him that front sub-frame was rusted and needed to be replaced. The vehicle had not been repaired as the part was not available. The failure and current mileages were approximately 175,000. The VIN was unavailable. Updated 05/03/lj.

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6 Frame Rust problem of the 2003 Ford Taurus

Failure Date: 02/15/2011

Sub frame rusted out on this 2003 Ford Taurus. 91000 miles on car. Will not pass state inspection.

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7 Frame Rust problem of the 2001 Ford Taurus

Failure Date: 10/22/2010

There was very little warning to the failure. The vehicle drove fine until one day it developed a clunk in the front that was worse than the several that were already there. About this same time the steering began to feel sloppy as well. When I looked under the car the front sub-frame was rusted to the point where the a-arm disconnected itself from the sub-frame. The front of the a-arm is now floating free. This is the cause of the steering slop. The only way to fix this problem is to replace the entire sub-frame. This is the frame that holds the engine, transmission and suspension to the vehicle. The vehicle is no longer safe to drive.

8 Frame Rust problem of the 1996 Ford Taurus

Failure Date: 02/22/2010

On my 1996 Ford Taurus the subframe is completely rusted out. With only 90,000 miles and stored inside I have never seen a frame rusted out this bad.

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9 Frame Rust problem of the 2000 Ford Taurus

Failure Date: 09/12/2008

The contact owns a 2000 Ford Taurus. While the vehicle was being inspected, the contact was informed that the frame was rusted. The vehicle was taken to the dealer and they stated that the frame needed to be replaced. The contact did not notice any differences in the vehicle beforehand. The current and failure mileages were 133,000.

10 Frame Rust problem of the 2001 Ford Taurus

Failure Date: 03/16/2008

The engine cradle, or subframe on my vehicle completely rusted into, the frame rusted from the inside, showing no obvious indications on the external, visible part of the frame, this incident came without warning, until the front control arm mount broke loose from the frame, while my wife was driving down the road, causing her to loose control. . . The body is solid with no rust, and vehicle is kept under carport. . .

11 Frame Rust problem of the 1997 Ford Taurus

Failure Date: 01/19/2006

: the contact stated while driving the vehicle there was a clinking sound that could be heard coming from under the vehicle. The vehicle was taken to firestone were they found the problem to be the subframe had rusted and broken. The vehicle was then taken to the dealership upon inspection the dealership determined the vehicle was unsafe to drive. The vehicle is now parked and no repairs have been made. The manufacturer has been alerted. Updated 3/9/2006 -.

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12 Frame Rust problem of the 1998 Ford Taurus

Failure Date: 10/21/2004

There is a snapping and cracking noise whenever the steering wheel is turned. The entire front frame rusted because of the bad metal used by the factory. The manufacturer will be contacted. The front frame was not built properly.

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13 Frame Rust problem of the 1997 Ford Taurus

Failure Date: 08/15/2004

While the consumer was inspecting his vehicle, he found the subframe has rusted out. The consumer contacted the dealer and the manufacturer. Both confirmed that the vehicle was not covered under a recall.


Other Common Structure related problems of Ford Taurus


Safety Ratings of Taurus Cars
Fuel Economy of Taurus Vehicles
Taurus Service Bulletins
Taurus Safety Recalls
Taurus Defect Investigations