Brake Disc Caliper problems of the 2003 GMC Sierra

Two problems related to brake disc caliper have been reported for the 2003 GMC Sierra. The most recently reported issues are listed below.

1 Brake Disc Caliper problem

Failure Date: 10/18/2013

The problem started when I noticed the rear brakes making excessive noise. Figuring that it was likely worn brake pads, I decided to change them. During the process of changing out the brake pads, I noticed that the rotors had been extremely worn down. This lead to me replacing both rear rotors, only to find that the brakes were not releasing after being applied. I then replaced both rear brake calipers. This did fix the problem of the brakes not releasing. After bleeding the brakes, I took the truck out for a test run. At this point there was a brake line failure and lead to complete brake failure. My concern is due to the fact that the brake lines are very heavily corroded, and I fear that there will be many future problems with the system. The truck has many other rusted parts underneath as well, and I do not use the vehicle for any abnormal driving use that would lead to excessive corrosion.

2 Brake Disc Caliper problem

Failure Date: 11/17/2011

The rear brake pads squealed & were grinding & the truck had very poor stopping power. The truck was taken to my mechanic & he was doing the brake job; he replaced all four rotors because they were rusted beyond repair. The pads were replaced as well. While he was doing the brakes he observed the brake lines were rusted to a point that it alarmed him & he said they should be changed. He also commented that the brakes had worn very uneven. The front pads were barely worn & were only making contact at a small area of the rotor (about 1/2" of the full face on the rotor). The back pads & rotors were completely worn down & the rotors were ruined. Some of the areas under the truck look as new & other places; mainly the a-frames, brake lines, some frame members, etc. Look like they are 15 years or more older. The brakes were put back together & now they are so tight & won't release the rotors, causing the rotors to over heat. I am now having him replace the back two calipers with replacement calipers that use phenolic pistons rather than steel & are not gm parts.




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