Body Problems of Hyundai Santa Fe - part 2

Hyundai Santa Fe owners have reported 198 problems related to body (under the structure category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Hyundai Santa Fe based on all problems reported for the Santa Fe.

36 Body problem of the 2023 Hyundai Santa Fe

Failure Date: 03/06/2024

Rear passenger door cannot be opened from the inside. Lock operates remotely and manually and door can be opened from the outside. This is a safety issue. The door cannot be opened from the inside in an emergency. The door has not been assessed by a dealer tech. I have an appointment at the dealer to repair. There were no warning lights, messages or warning tones.

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37 Body problem of the 2011 Hyundai Santa Fe

Failure Date: 02/26/2024

02.

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38 Body problem of the 2013 Hyundai Santa Fe

Failure Date: 02/22/2024

The left back door of the vehicle is not operational. This issue is causing significant concern, especially in potential emergency situations where access through this door may be crucial. It is imperative that this problem is addressed promptly to ensure the safety and functionality of the vehicle.

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39 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 12/01/2023

Rusted out subframe, less than 95k miles. No “salt belt” treatment offered to this vehicle. Vehicle in ohio since bought. Took to dealer for engine recall, found $1200 subframe replacement bill. Car was garage stored all of the time.

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40 Body problem of the 2022 Hyundai Santa Fe

Failure Date: 11/15/2023

Automatic parking brake does not engage. Brake is totally not functional.

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41 Body problem of the 2018 Hyundai Santa Fe

Failure Date: 11/02/2023

On November 2nd of 2023, I was driving approximately 5 miles away from home when all of a sudden the sunroof glass shattered. It sounded like an explosion of glass. I was driving at 45 miles per hour which is the speed limit in the area. It was very alarming when the sunroof glass shattered, I was nervous and thought that someone threw a rock at the car. I wasn't sure whether to stop the car or keep on driving. Thank god there was no traffic, otherwise it would have been a very dangerous situation. I safely pulled over into a gas station to check what had happened. There was nothing other than broken glass on top of the car. The sunroof looks like it had pressure from the bottom up.

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42 Body problem of the 2013 Hyundai Santa Fe

Failure Date: 09/15/2023

The vehicle caught fire while driving due to unknown cause. The vehicle was unable to break as smoke began coming into the vents. Car came to a stop and the flames were present underneath the vehicle before engulfing the entire hood. Vehicle has been deemed total loss by insurance.

43 Body problem of the 2020 Hyundai Santa Fe

Failure Date: 08/23/2023

I was driving and heard a sound like an explosion. When I was able to safely pull over, I examined my 2020 sante fe and noticed the panel of glass right before sunroof exploded. No rock hit it, just exploded.

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44 Body problem of the 2018 Hyundai Santa Fe

Failure Date: 08/14/2023

Paint peeling from roof of vehicle.

45 Body problem of the 2013 Hyundai Santa Fe

Failure Date: 08/01/2023

Interior lights will not turn off when car is turned off and door is opened. Open door warning stays on dash while driving. Doors will not stay locked. Car does not make beep noise when locking with fob. Radio stays on when car is off and door has been opened and then closed.

46 Body problem of the 2018 Hyundai Santa Fe

Failure Date: 07/20/2023

In may July of 2023 a bubble in the paint came up about size of a large egg. It has since gotten larger every week and broke open leaving exposed metal and paint falls off while driving hitting windshield I reported to Hyundai motor company but as soon as they could get me in at a dealer mid October. I have pictures from the beginning of the bubble until now showing how it looked when it started and how much worse it’s been getting every week.

47 Body problem of the 2022 Hyundai Santa Fe

Failure Date: 06/30/2023

On fri 30jun23 while driving across country in out 2022 Hyundai Santa Fe with a panoramic sun roof with our daughter, who was on her first trip after battling brain cancer, experienced the unthinkable. Wile driving down the highway states away from home we heard a deafening explosion with glass raining inside the vehicle almost causing us to veer off the road. Upon expecting the source of the glass in was discovered that the sunroof had exploded. Were lucky to have had the shade closed at the time of the incident preventing glass to fly in the face of my daughter who was sitting in the back seat. The incident left us stranded at a Hyundai dealer in fayetteville arkansas forcing us to rent a vehicle to complete our tip while waiting for repairs. We were informed by the dealer that this is a known issue and to keep a window cracked to prevent pressure from building up in the vehicle. This is a searious safety issue that needs to be addressed.

48 Body problem of the 2018 Hyundai Santa Fe

Failure Date: 06/28/2023

The 2018 Hyundai Santa Fe sport's body coating is clearly a hazardous manufacturer defect. The paint warranty for this and other models and model years was extended to 5 years late last year, but did not provide us with any safeguard. As a warranty, correction of the defect would only be approved by Hyundai if there was an observed problem. Within weeks of the end of the vehicle's 5-year warranty period, the pearl white paint suddenly started bubbling on the front hood in June 2023. Within a month, the bubbling and peeling had extended along the entire width of the hood as the deterioration accelerated with wind impact during each drive and water impact during frequent florida downpours. The white paint separated cleanly from the base coating, clearly indicating poor paint material and/or factory application (I. E. , failure of coating layers to adequately bind). The situation had degraded to making further driving hazardous, as moving at speeds above 35 - 40 mph caused additional peeling and flaking, which caused distractive flagging of loosened patches followed by tearing of large and small pieces of paint. The former would suddenly detach and "fly" towards and past the windshield, while the latter separated from the hood in streams that resembled snowflakes. These seriously distracted the driver, and presumably nearby motorists as well, putting all at risk. Fortunately, this has not resulted in an accident. We're aware that Hyundai is responsible for this road hazard, but cannot rely on a timely recall to remedy the matter. So, at the end of July, we had the vehicle stripped to expose the metal, and reapply coatings the way they should have been at the factory. This of course was done at significant personal cost. So far, this has played out very unfavorably in terms of the public perception of the lack of accountability for this manufacturing defect by Hyundai and the NHTSA, both of whom have been keenly aware of this years-long, on-going risk to u. S. Motorists.

49 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 06/21/2023

I am the owner of a 2019 Hyundai Santa Fe in pearl white (paint code swp). The paint on my vehicle has begun peeling extensively on the hood, and other exterior panels. This appears to be the same paint defect that Hyundai previously acknowledged for the 2017–2018 Santa Fe sport under a customer satisfaction program (txxw), but the 2019 model is not covered. The paint is bubbling and lifting without any impact or damage, suggesting a manufacturing defect. This significantly affects the vehicle’s appearance and may compromise corrosion protection. Numerous other owners of 2019 Hyundai models have reported similar problems. I am requesting that NHTSA investigate this issue as a potential widespread defect and urge Hyundai to include affected model years in any extended warranty or recall efforts.

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50 Body problem of the 2013 Hyundai Santa Fe

Failure Date: 06/12/2023

The vehicles panoramic sunroof shattered while driving. This created an unsafe situation and the insurance company still has not fixed in 6 months.

51 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 06/09/2023

Car is unsafe to drive due to rusted out frame. The car has less than 100,000 miles on it.

52 Body problem of the 2023 Hyundai Santa Fe

Failure Date: 05/31/2023

Incomplete weld(s) in frame/body at drivers side rear passenger seat floor area. Dealer has vehicle and is unable to repair frame/body weld(s) without removing body from frame. Frame/body flexing in the area of hybrid batteries are will continue to worsen over time causing possible short in wiring and or batteries causing fire. Dealer has confirmed issue. Manufacturer is buying back above vehicle at this time. Only warning sign was a persistent rattle in frame/body in driver’s rear passenger floor.

53 Body problem of the 2021 Hyundai Santa Fe

Failure Date: 05/25/2023

The brow glass between the top of the windshield and the sun roof, alligator cracked following by a complete crack and breakage along the full width of the glass.

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54 Body problem of the 2009 Hyundai Santa Fe

Failure Date: 05/09/2023

My 2009 Santa Fe's paint is peeling in large portions. It started on the driver's side door right below the window and has continued to crack and bubble all the way down the door. There has been no safety issues as of yet, but it will be a safety issue if I am driving and pieces or chunks of the paint fly off. If pieces or chunks fly off and land on my or another driver's windshield and blocks the ability of our vision it could be very dangerous and potentially cause an accident. I am not talking about little chips of paint here and there, I am talking about large size chunks. I know that I am not the only person who is having this issue, there are hundreds of people having this same issue and why there has not been a recall for this yet is blowing my mind. What is Hyundai waiting for a accident, a fatality? this is something that they need to make right, we work hard and when we purchase a vehicle for a lot of money and we take care of it so it will last us a long time and then the paint starts peeling all over the place and makes it look horrible not to mention it will begin to rust, how does Hyundai not feel obligated to fix it and make it right?.

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55 Body problem of the 2023 Hyundai Santa Fe

Failure Date: 04/27/2023

4/27/23 - panoramic sunroof exploded going over a bridge. Front glass panel only. No advance warning. Shade was closed and no glass entered cockpit. Local pd responded and saw no evidence of impact or criminal activity. Vehicle is at local dealership for warranty repairs.

56 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 04/15/2023

White paint peeling off 2019 Santa Fe since 2023 . . . Hyundai says they are aware of the defective paint issue but denied any recorse or responsibility. Paint comes off while driving and reduces visibility.

57 Body problem of the 2017 Hyundai Santa Fe

Failure Date: 04/05/2023

This is a 2017 Santa Fe sport with pearl white paint. The paint has peeled in 5 different spots on the car. I have taken it in 2 different times to have it repainted. It was told many times by the service people that this is a known issue to Hyundai but that corporate wouldn't do anything about it. The first time, the dealership completely covered the costs of the paint job in good faith since it was out of warranty. The second time, I was required to pay 5% of the paint job. End of February 2023, I received a letter from Hyundai corporate acknowledging an issue with the paint. They extended my warranty coverage 6 years from the date of purchase. . . So I had 2 months (until April 2023) of extra coverage. Does not seem like too much of an "extended warranty". This is a known issue yet it is barely being taken care of by Hyundai. They need to stand behind their products. I should also state that currently, I have 3 more spots where the paint is peeling and I need to take it in. . . Again. . . For the third time.

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58 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 02/15/2023

I was at a traffic light (stopped) and all of a sudden my sunroof exploded with no rhyme or reason behind it and glass shattered everywhere on top of me. Nothing was thrown at it and no other vehicles were around me to have any debris thrown up onto it. I got out and inspected the sunroof and found that there was no object imbedded on, in, or near the sunroof that would lead me to believe anything hit it. I contacted the Hyundai dealership about this and they will not cover it under warranty. I believe this is a quality control issue with faulty engineering of the sunroof and upon looking at other Hyundai forums, I found that others have reported the same thing occurring to their vehicles of the same make and model and the pictures of their damage look identical to my damage.

59 Body problem of the 2017 Hyundai Santa Fe

Failure Date: 01/30/2023

While just entering the freeway my hood flew open at approximately 65-70 mph, hit and broke the windshield, causing me to run off the road. The vehicle exhibited no prior indications that the hood could fly up. The vehicle was taken to a Hyundai dealership and we were told that we needed to contact Hyundai customer care that the dealership could not do anything until a claims manger contacted them. Upon contacting customer care a claim number was assigned and the Hyundai claims manger eventually called saying that this defect is not covered under the recall 163 (TSB# 17-01-050 for secondary latch cable) because the manufacture date is 7/30/2016 and the recall dates are 7/12/2012 through 6/27/2016. This is only 33 days after the recall period ended and sounds like the Hyundai factory had an escape of a bad vehicle. I took pictures of the secondary latch cable, it shows corrosion, and uploaded to the Hyundai website at the advice of the customer care representative. After a lengthy period time the Hyundai clams manager reported, on a recorded line as he stressed, that his management did not see this as a warranty or goodwill repair and suggested that I make an insurance claim for the repair and for a rental car. My wife, mother in law and children were not physically injured but emotionally rattled. We've had no choice but to drive the vehicle, with the hood secured alternate diy means, as we awaited disposition by Hyundai. We now have no choice but to arrange both repair and loaner vehicle by ourselves. Again, the vehicle manufacture and recall date range are only 33 days apart - this smells of an escape from the Hyundai manufacturing plant. Also, isn't the purpose of the secondary latch to prevent the hood from flying up if the primary latch fails or is partially / false latched? please contact me if you need any additional information I. E. Claim number, claims manager name, etc.

60 Body problem of the 2020 Hyundai Santa Fe

Failure Date: 01/26/2023

Large sections of paint peeling from vehicle. Paint starts to bubble and then crack in large pieces. One section has peeled and flew onto the windshield while driving. Hyundai has recently had issues with this white color paint and it is continuing to be a problem. Report has been made to Hyundai with no resolution.

61 Body problem of the 2017 Hyundai Santa Fe

Failure Date: 12/22/2022

Pearl white 2017 Hyundai Santa Fe sport purchased from dealer in 2020- paint began peeling, bubbling, and chipping from hood badly in 2022 and has increased, now starting to spread to side panels. Issue confirmed by multiple2017-2018 elantra and Santa Fe owners in multiple places, multiple NHTSA complaints filed, class action lawsuit has been filed for the same issue with same make/model and VIN beginning (5nm). A white paint warranty extension launch has been issued by Hyundai assurance car care in December 2022, though consumers have complained that the dealers are making it exceedingly difficult to cover this known and widespread manufacturer issue; many dealers refuse to issue any coverage, or even reimbursement, many others offer only partial coverage. Most consumers are having to pay for the service in full, apply for reimbursement through Hyundai, and fight for extremely delayed full reimbursement. No recalls issued for this known and confirmed issue.

62 Body problem of the 2013 Hyundai Santa Fe

Failure Date: 12/21/2022

The paint on my vehicle is pealing off.

63 Body problem of the 2009 Hyundai Santa Fe

Failure Date: 11/12/2022

Paint is peeling/delaminating off the car in chunks - from the roof and the hood. Paint peeled off of the hood in a large chunk while I was driving, and got stuck on the windshield & caught up on the wipers while in use. This damaged the wipers and created a dangerous situation, as it blocked my vision while driving. The paint peels off and flies off the car in chunks and can land on another car windshield as well and block their view. I brought the car to the dealer years ago when the paint first starting peeling, and was told it was just past the warranty and there was nothing they could do. I read online that there was a class action suit on this exact issue and it has been a problem for many, many years and Hyundai continues to manufacture this paint despite being aware of the problem. I contacted Hyundai corporate to report this issue, and they said there is nothing they can do. So I have decided to report the issue to warn other drivers, as the last chunk that peeled off became a safety hazard. Note: car was only used occasionally, has very low mileage, and is garaged for a portion of the year. The paint should not be in this condition - it is defective. I paid extra for this particular pearl white paint when I purchased the car new - it was an upgrade, presented as self-healing paint.

64 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 08/19/2022

Liftgate is unable to be opened from outside, on button press it just beeps three times.

65 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 07/20/2022

While driving at 70 mph the rear panel of the panoramic sunroof in my 2019 Hyundai Santa Fe exploded. We were not near other traffic or other sources of debris that could have impacted the glass. There was a very loud 'boom' sound, like a gunshot, and then the crackling sound of broken glass. Thankfully the sunshade was drawn and glass shards did not fall into the passenger compartment. Within a short amount of time large pieces of glass began to fall out creating a very heavy load on the fabric sunshade. We were able to collect enough of the large pieces by hand and remove them before the shade tore or otherwise failed creating an even larger hazard. Our 1 year old child was in his car seat directly below the failure -- had the shade been open, or had large pieces of glass fell before we could pull over and remove them he could have been seriously injured. Online research points that this is not an isolated incident and there is a pattern of this happening on recent model Hyundai/kia products with panoramic sunroofs -- there is a class action lawsuit in canada targeting Hyundai's lack of ownership of the problem. Hyundai dealerships and corporate were contacted to inspect and repair under warranty but were unwilling to do so in a reasonable timeframe (2+ month wait time). Vehicle was ultimately repaired by a body shop through our insurance company. There were no indications that this was a problem prior to the event.

66 Body problem of the 2010 Hyundai Santa Fe

Failure Date: 03/26/2022

The back driver side child safety lock is stuck between on and off and the door will not open. I am an uber driver. If there was an accident a passenger might get trapped inside.

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67 Body problem of the 2014 Hyundai Santa Fe

Failure Date: 03/23/2022

The rear door is stuck closed and locked because of faulty actuators. If I'm in an accident with my grandchild on the other side I can't get him out of the vehicle.

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68 Body problem of the 2022 Hyundai Santa Fe

Failure Date: 03/15/2022

This car is equipped with a panoramic roof that opens both all the way and tilts for ventilation. While driving 70 mph (posted speed limit) on I-95 in north carolina in March, we had the roof tilted open. The sky was sunny, and the temperature was about 70 degrees. The roof spontaneously exploded, sending glass particles through out the inside of the car. The car did not collide with any object; the roof just shattered on its own. I was able to safely maintain control of the car, and pulled off at the next intersection. I was able to find a vacuum in a short amount of time to clean out the shattered glass.

69 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 01/04/2022

I noticed a crack in the lower part of the windshield on the driver's side. I was told by safelite there was rust around the windshield and they would not replace the windshield unless the rust was repaired.

70 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 11/24/2021

The contact owns a 2008 Hyundai Santa Fe. The contact stated that while reversing out of his driveway at 1 mph, the front end on the passenger’s side of the vehicle collapsed almost causing the wheel to detach. The contact stated there was no warning light illuminated. There was no injury sustained. The contact had the vehicle towed to the dealer to be diagnosed. The contact was informed that the control arm and ball joint had shattered. The contact stated that the vehicle remained at the dealer awaiting the arrival of the replacement part. The manufacturer was contacted and provided the contact a case number. The approximate failure mileage was 72,000.


Other Common Structure related problems of Hyundai Santa Fe


Santa Fe Service Bulletins
Santa Fe Safety Recalls
Santa Fe Defect Investigations