Body Problems of Hyundai Santa Fe - part 2

Hyundai Santa Fe owners have reported 186 problems related to body (under the structure category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Hyundai Santa Fe based on all problems reported for the Santa Fe.

36 Body problem of the 2018 Hyundai Santa Fe

Failure Date: 06/28/2023

The 2018 Hyundai Santa Fe sport's body coating is clearly a hazardous manufacturer defect. The paint warranty for this and other models and model years was extended to 5 years late last year, but did not provide us with any safeguard. As a warranty, correction of the defect would only be approved by Hyundai if there was an observed problem. Within weeks of the end of the vehicle's 5-year warranty period, the pearl white paint suddenly started bubbling on the front hood in June 2023. Within a month, the bubbling and peeling had extended along the entire width of the hood as the deterioration accelerated with wind impact during each drive and water impact during frequent florida downpours. The white paint separated cleanly from the base coating, clearly indicating poor paint material and/or factory application (I. E. , failure of coating layers to adequately bind). The situation had degraded to making further driving hazardous, as moving at speeds above 35 - 40 mph caused additional peeling and flaking, which caused distractive flagging of loosened patches followed by tearing of large and small pieces of paint. The former would suddenly detach and "fly" towards and past the windshield, while the latter separated from the hood in streams that resembled snowflakes. These seriously distracted the driver, and presumably nearby motorists as well, putting all at risk. Fortunately, this has not resulted in an accident. We're aware that Hyundai is responsible for this road hazard, but cannot rely on a timely recall to remedy the matter. So, at the end of July, we had the vehicle stripped to expose the metal, and reapply coatings the way they should have been at the factory. This of course was done at significant personal cost. So far, this has played out very unfavorably in terms of the public perception of the lack of accountability for this manufacturing defect by Hyundai and the NHTSA, both of whom have been keenly aware of this years-long, on-going risk to u. S. Motorists.

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37 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 06/21/2023

I am the owner of a 2019 Hyundai Santa Fe in pearl white (paint code swp). The paint on my vehicle has begun peeling extensively on the hood, and other exterior panels. This appears to be the same paint defect that Hyundai previously acknowledged for the 2017–2018 Santa Fe sport under a customer satisfaction program (txxw), but the 2019 model is not covered. The paint is bubbling and lifting without any impact or damage, suggesting a manufacturing defect. This significantly affects the vehicle’s appearance and may compromise corrosion protection. Numerous other owners of 2019 Hyundai models have reported similar problems. I am requesting that NHTSA investigate this issue as a potential widespread defect and urge Hyundai to include affected model years in any extended warranty or recall efforts.

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38 Body problem of the 2013 Hyundai Santa Fe

Failure Date: 06/12/2023

The vehicles panoramic sunroof shattered while driving. This created an unsafe situation and the insurance company still has not fixed in 6 months.

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39 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 06/09/2023

Car is unsafe to drive due to rusted out frame. The car has less than 100,000 miles on it.

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40 Body problem of the 2023 Hyundai Santa Fe

Failure Date: 05/31/2023

Incomplete weld(s) in frame/body at drivers side rear passenger seat floor area. Dealer has vehicle and is unable to repair frame/body weld(s) without removing body from frame. Frame/body flexing in the area of hybrid batteries are will continue to worsen over time causing possible short in wiring and or batteries causing fire. Dealer has confirmed issue. Manufacturer is buying back above vehicle at this time. Only warning sign was a persistent rattle in frame/body in driver’s rear passenger floor.

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41 Body problem of the 2021 Hyundai Santa Fe

Failure Date: 05/25/2023

The brow glass between the top of the windshield and the sun roof, alligator cracked following by a complete crack and breakage along the full width of the glass.

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42 Body problem of the 2009 Hyundai Santa Fe

Failure Date: 05/09/2023

My 2009 Santa Fe's paint is peeling in large portions. It started on the driver's side door right below the window and has continued to crack and bubble all the way down the door. There has been no safety issues as of yet, but it will be a safety issue if I am driving and pieces or chunks of the paint fly off. If pieces or chunks fly off and land on my or another driver's windshield and blocks the ability of our vision it could be very dangerous and potentially cause an accident. I am not talking about little chips of paint here and there, I am talking about large size chunks. I know that I am not the only person who is having this issue, there are hundreds of people having this same issue and why there has not been a recall for this yet is blowing my mind. What is Hyundai waiting for a accident, a fatality? this is something that they need to make right, we work hard and when we purchase a vehicle for a lot of money and we take care of it so it will last us a long time and then the paint starts peeling all over the place and makes it look horrible not to mention it will begin to rust, how does Hyundai not feel obligated to fix it and make it right?.

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43 Body problem of the 2023 Hyundai Santa Fe

Failure Date: 04/27/2023

4/27/23 - panoramic sunroof exploded going over a bridge. Front glass panel only. No advance warning. Shade was closed and no glass entered cockpit. Local pd responded and saw no evidence of impact or criminal activity. Vehicle is at local dealership for warranty repairs.

44 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 04/15/2023

White paint peeling off 2019 Santa Fe since 2023 . . . Hyundai says they are aware of the defective paint issue but denied any recorse or responsibility. Paint comes off while driving and reduces visibility.

45 Body problem of the 2017 Hyundai Santa Fe

Failure Date: 04/05/2023

This is a 2017 Santa Fe sport with pearl white paint. The paint has peeled in 5 different spots on the car. I have taken it in 2 different times to have it repainted. It was told many times by the service people that this is a known issue to Hyundai but that corporate wouldn't do anything about it. The first time, the dealership completely covered the costs of the paint job in good faith since it was out of warranty. The second time, I was required to pay 5% of the paint job. End of February 2023, I received a letter from Hyundai corporate acknowledging an issue with the paint. They extended my warranty coverage 6 years from the date of purchase. . . So I had 2 months (until April 2023) of extra coverage. Does not seem like too much of an "extended warranty". This is a known issue yet it is barely being taken care of by Hyundai. They need to stand behind their products. I should also state that currently, I have 3 more spots where the paint is peeling and I need to take it in. . . Again. . . For the third time.

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46 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 02/15/2023

I was at a traffic light (stopped) and all of a sudden my sunroof exploded with no rhyme or reason behind it and glass shattered everywhere on top of me. Nothing was thrown at it and no other vehicles were around me to have any debris thrown up onto it. I got out and inspected the sunroof and found that there was no object imbedded on, in, or near the sunroof that would lead me to believe anything hit it. I contacted the Hyundai dealership about this and they will not cover it under warranty. I believe this is a quality control issue with faulty engineering of the sunroof and upon looking at other Hyundai forums, I found that others have reported the same thing occurring to their vehicles of the same make and model and the pictures of their damage look identical to my damage.

47 Body problem of the 2017 Hyundai Santa Fe

Failure Date: 01/30/2023

While just entering the freeway my hood flew open at approximately 65-70 mph, hit and broke the windshield, causing me to run off the road. The vehicle exhibited no prior indications that the hood could fly up. The vehicle was taken to a Hyundai dealership and we were told that we needed to contact Hyundai customer care that the dealership could not do anything until a claims manger contacted them. Upon contacting customer care a claim number was assigned and the Hyundai claims manger eventually called saying that this defect is not covered under the recall 163 (TSB# 17-01-050 for secondary latch cable) because the manufacture date is 7/30/2016 and the recall dates are 7/12/2012 through 6/27/2016. This is only 33 days after the recall period ended and sounds like the Hyundai factory had an escape of a bad vehicle. I took pictures of the secondary latch cable, it shows corrosion, and uploaded to the Hyundai website at the advice of the customer care representative. After a lengthy period time the Hyundai clams manager reported, on a recorded line as he stressed, that his management did not see this as a warranty or goodwill repair and suggested that I make an insurance claim for the repair and for a rental car. My wife, mother in law and children were not physically injured but emotionally rattled. We've had no choice but to drive the vehicle, with the hood secured alternate diy means, as we awaited disposition by Hyundai. We now have no choice but to arrange both repair and loaner vehicle by ourselves. Again, the vehicle manufacture and recall date range are only 33 days apart - this smells of an escape from the Hyundai manufacturing plant. Also, isn't the purpose of the secondary latch to prevent the hood from flying up if the primary latch fails or is partially / false latched? please contact me if you need any additional information I. E. Claim number, claims manager name, etc.

48 Body problem of the 2020 Hyundai Santa Fe

Failure Date: 01/26/2023

Large sections of paint peeling from vehicle. Paint starts to bubble and then crack in large pieces. One section has peeled and flew onto the windshield while driving. Hyundai has recently had issues with this white color paint and it is continuing to be a problem. Report has been made to Hyundai with no resolution.

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49 Body problem of the 2017 Hyundai Santa Fe

Failure Date: 12/22/2022

Pearl white 2017 Hyundai Santa Fe sport purchased from dealer in 2020- paint began peeling, bubbling, and chipping from hood badly in 2022 and has increased, now starting to spread to side panels. Issue confirmed by multiple2017-2018 elantra and Santa Fe owners in multiple places, multiple NHTSA complaints filed, class action lawsuit has been filed for the same issue with same make/model and VIN beginning (5nm). A white paint warranty extension launch has been issued by Hyundai assurance car care in December 2022, though consumers have complained that the dealers are making it exceedingly difficult to cover this known and widespread manufacturer issue; many dealers refuse to issue any coverage, or even reimbursement, many others offer only partial coverage. Most consumers are having to pay for the service in full, apply for reimbursement through Hyundai, and fight for extremely delayed full reimbursement. No recalls issued for this known and confirmed issue.

50 Body problem of the 2013 Hyundai Santa Fe

Failure Date: 12/21/2022

The paint on my vehicle is pealing off.

51 Body problem of the 2009 Hyundai Santa Fe

Failure Date: 11/12/2022

Paint is peeling/delaminating off the car in chunks - from the roof and the hood. Paint peeled off of the hood in a large chunk while I was driving, and got stuck on the windshield & caught up on the wipers while in use. This damaged the wipers and created a dangerous situation, as it blocked my vision while driving. The paint peels off and flies off the car in chunks and can land on another car windshield as well and block their view. I brought the car to the dealer years ago when the paint first starting peeling, and was told it was just past the warranty and there was nothing they could do. I read online that there was a class action suit on this exact issue and it has been a problem for many, many years and Hyundai continues to manufacture this paint despite being aware of the problem. I contacted Hyundai corporate to report this issue, and they said there is nothing they can do. So I have decided to report the issue to warn other drivers, as the last chunk that peeled off became a safety hazard. Note: car was only used occasionally, has very low mileage, and is garaged for a portion of the year. The paint should not be in this condition - it is defective. I paid extra for this particular pearl white paint when I purchased the car new - it was an upgrade, presented as self-healing paint.

52 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 08/19/2022

Liftgate is unable to be opened from outside, on button press it just beeps three times.

53 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 07/20/2022

While driving at 70 mph the rear panel of the panoramic sunroof in my 2019 Hyundai Santa Fe exploded. We were not near other traffic or other sources of debris that could have impacted the glass. There was a very loud 'boom' sound, like a gunshot, and then the crackling sound of broken glass. Thankfully the sunshade was drawn and glass shards did not fall into the passenger compartment. Within a short amount of time large pieces of glass began to fall out creating a very heavy load on the fabric sunshade. We were able to collect enough of the large pieces by hand and remove them before the shade tore or otherwise failed creating an even larger hazard. Our 1 year old child was in his car seat directly below the failure -- had the shade been open, or had large pieces of glass fell before we could pull over and remove them he could have been seriously injured. Online research points that this is not an isolated incident and there is a pattern of this happening on recent model Hyundai/kia products with panoramic sunroofs -- there is a class action lawsuit in canada targeting Hyundai's lack of ownership of the problem. Hyundai dealerships and corporate were contacted to inspect and repair under warranty but were unwilling to do so in a reasonable timeframe (2+ month wait time). Vehicle was ultimately repaired by a body shop through our insurance company. There were no indications that this was a problem prior to the event.

54 Body problem of the 2010 Hyundai Santa Fe

Failure Date: 03/26/2022

The back driver side child safety lock is stuck between on and off and the door will not open. I am an uber driver. If there was an accident a passenger might get trapped inside.

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55 Body problem of the 2014 Hyundai Santa Fe

Failure Date: 03/23/2022

The rear door is stuck closed and locked because of faulty actuators. If I'm in an accident with my grandchild on the other side I can't get him out of the vehicle.

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56 Body problem of the 2022 Hyundai Santa Fe

Failure Date: 03/15/2022

This car is equipped with a panoramic roof that opens both all the way and tilts for ventilation. While driving 70 mph (posted speed limit) on I-95 in north carolina in March, we had the roof tilted open. The sky was sunny, and the temperature was about 70 degrees. The roof spontaneously exploded, sending glass particles through out the inside of the car. The car did not collide with any object; the roof just shattered on its own. I was able to safely maintain control of the car, and pulled off at the next intersection. I was able to find a vacuum in a short amount of time to clean out the shattered glass.

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57 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 01/04/2022

I noticed a crack in the lower part of the windshield on the driver's side. I was told by safelite there was rust around the windshield and they would not replace the windshield unless the rust was repaired.

58 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 11/24/2021

The contact owns a 2008 Hyundai Santa Fe. The contact stated that while reversing out of his driveway at 1 mph, the front end on the passenger’s side of the vehicle collapsed almost causing the wheel to detach. The contact stated there was no warning light illuminated. There was no injury sustained. The contact had the vehicle towed to the dealer to be diagnosed. The contact was informed that the control arm and ball joint had shattered. The contact stated that the vehicle remained at the dealer awaiting the arrival of the replacement part. The manufacturer was contacted and provided the contact a case number. The approximate failure mileage was 72,000.

59 Body problem of the 2009 Hyundai Santa Fe

Failure Date: 11/15/2021

Passenger front and driver side rear door handle breaking off. Normal pulls have cause the handle to come in hand.

60 Body problem of the 2020 Hyundai Santa Fe

Failure Date: 08/24/2021

While driving on the highway, the front pane of the panoramic sunroof spontaneously shattered. No contact from a foreign object was observed or heard prior to the breakage. The roof was closed, thus our family avoided any glass showering down into our cabin, but this would have been catastrophic had it happened with the roof open. This problem has happened to prior year models of the Santa Fe. Hyundai dealership has agreed to repair the broken sunroof at no cost, however, does not admit fault with the manufacture of the glass.

61 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 07/06/2021

My sunroof exploded while I was sitting in a driveway. The glass from the sunroof flew off as drove down the road when I left as well and this is equally as dangerous. This glass is not safe. My sunroof was shut and I was in the drive way so I was not at risk but this could have played out differently. I have been waiting for since 7/6/21 for Hyundai corporate offices to contact me back. I have been told to not do anything until a case manager contacts me. I have not been provided a car to drive or any help by the dealer. The dealer told me they do not do body work and not to bring the car to them. I had no warning.

62 Body problem of the 2021 Hyundai Santa Fe

Failure Date: 05/07/2021

I was driving on the freeway with the sunroof closed when I heard a very loud bang. I pulled off to check the exterior but saw nothing. I drive for about an hour more when it started sounding like the sunroof was open. I pulled over to check it, and it was destroyed. . Shattered with a large hole in it. Called Hyundai who said report to insurance even though the car is less than 1 month old.

63 Body problem of the 2015 Hyundai Santa Fe

Failure Date: 02/01/2021

The rear passenger door will not open either from the inside or outside. This happened out of the blue. Car is a 2015. . . And not covered under warranty. In researching many people have had the same problem with Hyundai models and years. We have talked with the dealership, taken it to a locksmith (couldn't open with a slim jim and an independent that used to work for Hyundai who said he would have to destroy the panel to get inside to check the assembly and repair. Definitely a safety issue if a fast exit is needed. Hyundai forums have the issue being asked about frequently involving one door or with multiple doors.

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64 Body problem of the 2015 Hyundai Santa Fe

Failure Date: 01/31/2021

Panoramic sunroof exploded over my head while I was driving, just starting to merge on the freeway.

65 Body problem of the 2003 Hyundai Santa Fe

Failure Date: 12/16/2020

Brought my vehicle in for a alignment and they discovered the rusted and corradiated rear left trailing control arm on my 2003 Hyundai Santa Fe, I brought to dealership after that to get a recall and the told me that since the vehicle was bought in nd and that state is not included in the recall they will decline the work, even thou minn. Is right next door like I live about 1 mile to mn they still wouldn't except the recall, it is obvious the part that is on recall fits my car, when looking on the right side arm there is no rust or corrosion. The dealer states it is not safe to drive vehicle, because the arm is starting to bend also. So what do I do now, it will be very costly to fix,.

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66 Body problem of the 2019 Hyundai Santa Fe

Failure Date: 12/04/2020

My 2019 Hyundai Santa Fe had sudden unintended acceleration while I was trying to park the car in the parking lot. It suddenly crossed over the parking cement block and jumped into the sidewalk landscape and then stopped. The airbag also deployed due to this incident. I did not step on the gas pedal.

67 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 10/17/2020

I was backing up to turn around and as I was turning my steering wheel I heard and felt very loud pulsing thumps coming from the front of the vehicle. I got out and saw my drivers side front wheel was leaning out from the vehicle. The arm broke of from my wheel also I found out when I had it repaired the axel also broke!! good thing I wasn't on a highway or driving I or others might have been hurt or worse!!!.

68 Body problem of the 2008 Hyundai Santa Fe

Failure Date: 09/18/2020

Prior to contacting NHTSA we contacted Hyundai and informed them that the bottom of the vehicle has rusted through and we can see the bottom of the interior in this vehicle when the car is on a lift (this was pointed out to us by a third party repair shop and not the dealer). It appears that Hyundai may be concealing data from NHTSA regarding corrosion problems on its vehicles. What is clear is that Hyundai is shirking its safety obligations and will not cover corrosion, regardless of whether it is functional or safety, if the warranty has expired. Based on prior dealings with NHTSA I know that recalls are not limited to the warranty period if vehicle safety is in question. When we contacted Hyundai, their excuse for why the vehicle had a massive hole in the undercarriage was that the vehicle is driven primarily in illinois and illinois uses salt on the roads in winter. If I'm not mistaken, more than half of the vehicles in the us are driven on roads that are salted in the winter. This excuse is simply not acceptable and perhaps NHTSA needs to prohibit Hyundai from selling vehicles in the northern half of the us if this is going to be Hyundai's attitude. I've never had this problem with any other manufacturer.

69 Body problem of the 2011 Hyundai Santa Fe

Failure Date: 06/14/2020

On June 14,2020, I backed out of a parking spot in a lot outside a grocery store and my Hyundai Santa Fe suddenly accelerated back hitting a barrier pole. When I put it in drive, it leapt forward and sped between a poke and a parked car, raced down a ten-foot embankment and crashed into the corner of a brick building. I later learned that this was called sudden unintended acceleration and that the brakes do not work when sua happens. It was all over within seconds and I had no time to act. My car was completely totaled and I suffered rib cage and sternum contusions from the seat belt. The air bag did not deploy. My car scraped the parked car and my insurance company paid for that damage.

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70 Body problem of the 2018 Hyundai Santa Fe

Failure Date: 03/06/2020

Driving a rental car at 4:30 a. M. On country road attempting to catch our flight back home. After driving approx. 20 minutes, headlights went out and dashboard lights. We had no visibility, attempted to stop vehicle, left pavement and struck a tree. During our week rental of this vehicle we did have issues with SUV losing power when climbing a hill, but not a steep one at all. SUV would drop at least 10 mph when doing so. Not sure if these two issues are related at all.


Other Common Structure related problems of Hyundai Santa Fe


Santa Fe Service Bulletins
Santa Fe Safety Recalls
Santa Fe Defect Investigations