Saturn ION owners have reported 41 problems related to other fuel system tank assembly (under the other fuel system category). The most recently reported issues are listed below.
The vehicle's fuel tank has a hole where the "neck" of the spout meets the tank. This results in a strong smell of gasoline and presents a significant danger.
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all problems of the 2007 Saturn ION
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Took my car to a gm dealer regarding the scent of gas in back of the car inc. In the trunk. While doing a scheduled maintenance, they didn't find anything. Took my vehicle to a different dealer and the smell of gas had gotten worse. There was no stain in my driveway. Once the gas tank was moved and then removed, the puddling of gas on the top of the tank was prevalent. Looking closer, the plastic was cracked that was apart of the module.
Gas tank/neck part out of ailgenment and smells like something is burning in car.
Our son had my wife's 2006 Saturn Ion at college 200 miles from home. Gas dripping from underneath car, immediately told him to take it to dealer. Dealer confirmed fuel tank return line cracked. Removed fuel tank and replaced fuel module assembly. Total bill 685. 63. Can not get no satisfaction from Saturn on the recall of this vehicle. What difference what state this occurs in. Nhtsa #09v419000.
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all problems of the 2006 Saturn ION
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Since day one of this vehicle which had only 11 miles on it, you can not fill the gas tank. If you go past 1/2 a tank of gas in the car it smells of fuel while sitting or driving. It only has 47,000 miles on the car today and you still have to be very careful to only put a little gas in the tank if you don't want the fumes inside or outside the car. I don't understand why this hasn't been fixed under a recall. It is very scary to drive the car in fear of a fire or explosion. I cannot park this car in my garage as it filled my whole house up with gas fumes which was very nauseating to say the least. This happens while sitting or driving.
The gas tank line leaking gas.