Carrier/rack Problems of Toyota Tacoma - part 2

I took my vehicle for maintenance and was told that the frame on my 2005 Tacoma x-runner is rusted and showing signs of cracking. I called Toyota corporate to complain about the issue and was told there was nothing they can do about it since there is no recall or TSB. The rust is so bad that I can no longer drive my vehicle. There was a recall notice for the cold weather states to recoat or replace rusted frames so Toyota knows of the problem especially since they had the same issue with 95-04 Tacomas.

See all problems of the 2005 Toyota Tacoma 🔎.

I was driving down the road and noticed some unusual rattling. I stopped and upon inspection found that the frame on both sides had cracked all the way through directly above the rear tires. This rendered the vehicle extremely unsafe to drive. I had it towed to a repair shop and they told me that a complete frame replacement needs to be done and that the vehicle is unsafe to drive as is. They said the frame is completely rusted out. I understand the vehicle came out of new york and has high salt concentrations but the rest of the truck is virtually rust free. I can’t believe that a frame rusting completely out is normal in just 10 years. I have contacted Toyota (case number 1409290440) and they are telling me that any recalls pertaining to this have expired. I can’t believe they will not step up and fix what is obviously shoddy craftsmanship. My main concern is this could have caused a serious accident. They stepped up to the plate with the 1995-2000’s that had the exact same issue and obviously was not fixed in the 2001-2004 models. I am very disappointed with Toyota and very concerned for the safely of other Tacoma owners as this seems to be a pretty common issue with these trucks.

See all problems of the 2004 Toyota Tacoma 🔎.

Frame rust cracked suburban Toyota has impounded the truck stated unsafe to drive.

See all problems of the 2003 Toyota Tacoma 🔎.

Vehicle was at dealer for recall "excessive corrosion of the spare tire carrier lift plate" service tech. Noted "frame has a hole, would not pass nysi". In researching the issue toyata admitted that the frame, manufactured by dana did not rreceive proper corrosion protection.

Frame rusted and cracked.

See all problems of the 2002 Toyota Tacoma 🔎.

When my vehicle had 4000 miles on it I got into a car accident that caused damage to the original frame. The frame was replaced by a Toyota factory frame purchased by the auto body that was doing the work from a Toyota dealer. I noticed recently that there was a excessive amount of corrosion, warping and a crack in the rear section of the frame that is on the vehicle. I started to research the issue online and found a recall for certain 2005 and up Tacoma's so I called the Toyota America 800 number to see what the process is to get it taken care of I was informed that my vehicle VIN was not part of a recall and the only thing I could do is take it to a dealer for inspection, so I did they noted the issue and talked to the local service manager which in turn said the VIN is not part of the recall and there is nothing that associates the frame that the vehicle currently has with my VIN. They also told me the vehicle was not safe to drive and the only thing they could do for me is take it as a trade in.

Frame rust deemed so bad by Toyota tech that he refused to put the truck on a rack for inspection and service.

See all problems of the 2006 Toyota Tacoma 🔎.

I have owned my truck for about 2 1/2 years. The frame of the vehicle has significant rust and rot. There are several holes through the frame due to rot and corrosion which are not normal for a vehicle less than 10 years old. On the drivers side next to the catalytic converter there is a hole. On the drivers side in the rear of the body mount there is a hole as well as on the bottom of the frame where the c channel butts together right below the body mount. The passenger side also has a hole by one of the exhaust hangers about 2"x3". There is significant rust and flaking along the entire frame. The tow hitch has signifiacnt rust and holes as well. About 6 weeks ago in mid June after filing a complaint with Toyota and having the service manager at the local dealership, in riverhead NY, look at my frame and submit some pictures to Toyota corporate only to be told too bad we aren't replacing frames in NY. I had a gas tank support strap fail while driving home from work, luckily I didn't lose the gas tank and end up in a ball of flames. I also reported this to the dealership and was told I was liable to replace the gas tank straps. There is a limited service campaign to address the issues with these frames but when I log on to the Toyota owners website I can not find any mention of such campaign. However there is thread on a Tacoma enthusiast site, Tacomaworld. Com where people are posting and tracking their respective progress with Toyota and the issues with their frames. The manager of the service department at my local dealership stated that they are aware of the frame problems however right now Toyota is not replacing frames. I spoke to someone at Toyota corporate about my particular frame and she stated that they are aware of the issues and my frame meets the criteria to be replaced, however they are going to replace it. So basically Toyota told me I'm sol.

I have 2005 Tacoma 4x4 with a frame that cracked and collapsed into its self were the left motor mount is welded to the frame. The motor came to rest on the steering shaft knuckle @ the rack and pinion making it difficult to steer. I called Toyota service center they told me it was the first time they had heard about this problem. Upon researching the problem on the web there are well over 200 complaints same problem. It is such a problem that a fabrication company dmz makes a gusset repair kit to repair and reinforce the frame. It's a bout a 10 hour repair. . Read more...

Safety inspection revealed extreame corrosion of the frame and weakening around the motor mount area of the frame, where the mounts are welded to the frame rails. Potential for loss of steering control if motor mount collapses through the frame rail and motor rests on steering shaft. I have done research about this problem and have discovered that there was an issue with the frames for model years 2005 and 2006 Tacoma's and in 2007 the frame was reinforced where the motor mounts are welded to the frame with extra steel plate on all frames made since 2007. There are after market repair kits that can be purchased for repairing this defect that can be welded around the existing motor mount to repair cracked frames or ones that have already caved in. The after market has seen the need to supply a kit for such a defect and Toyota has seen the need to install reinforcements to the frames of all the newer models. How long are they going to wait before they admit there is an issue? I'm sure there are internal memo's on this that they are not sharing with the government. Please look into this before some one is injured from this. Thank you for you help.

My 2006 Toyota Tacoma has 42,200 miles on it and the frame rotting by the day, due to rust. My truck cannot be driven. The bed creaks and shakes and is very unstable. The brackets holding the leaf springs are nearly disintegrated, deeming my vehicle stranded. Toyota will not do anything about it. When I purchased my vehicle from Toyota in 2007, I paid for undercoating to protect from rust. Upon research, many 2006 Tacoma owners that are dealing the same rusting scenario. Recently Toyota issued a recall on Tacoma frames from trucks 1995 - 2004, clearly something is wrong but didn't get resolved with newer models. I have photos of the brackets & frame, which are atrocious. Local mechanics and body shops alike have said they haven't seen anything like this on such a new(ish) truck. Lem, the Toyota representative told me the rust is due to a chemical compound effecting the frame and it's out of their hands. "warranty reviewed photos and determined that it'¿¿s surface rust and not perforation corrosion. Rust on surface is eating it'¿¿s way throughout all metal parts of the vehicle. " does chemical compound mean rain water? rain water drips from the back of the bed, through the body onto the brackets. This is the epicenter of the rust problem. Earlier in 2012 I had an issue with this same rust, which ate away my bumper. Toyota said this wasn't unusual and they wouldn't help me. Warranty would not cover it. I complained locally, and wrote a letter to corporate - no response. On 10/9/12 I paid $600. 18 for a new bumper - Toyota installed. They didn't not address the frame rust at that time. Now, 16 months I have a truck that is stuck in my driveway - with rust stains all over the concrete. If I drive somewhere, rather than tow the truck to get fixed, an accident seems imminent. I would like my frame to be replaced or bought back by Toyota immediately. Thank you.

I have a 2004 Toyota Tacoma pickup truck. This has had a very bad for a year. The other day the mount for the right rear broke and the front end of the rear spring was rusted away from the frame. This is the same problem my 1996 Toyota pickup had. That one one the bought back and I now have this one. The rest of the truck is pretty good. The rack and pinion steering also rusted away and started to leak flind. This laek was under the right mount of the rack. This was also fixed by me. This is my work truck and personal way of getting around. These are both very serious safety problems !!! I contacted the ceo of Toyota, Toyota sales in califorina and girard Toyota. They said I slipped through the cracks and I did not get any notices !!! they are putting tons of frames on for other peoples but I have been singled out some how and I cannot get one. Ths problem has been going on for 20ty years !!! this with out question should be a recall and all items concerned should be replaced free of charge. Please help with this serious problem. Thank you.

Vehicle frame rusted to the point where it will be unsafe to drive soon. Vehicle is from a "heavy road salt use" state, but has had very limited exposure to salt during the winter months. Most times the frame has been rinsed with clean water after exposure to salt. Toyota's voluntary repair period has expired, yet they acknowledge a manufacturing defect. In addition there is a recall for a similar item related to the spare tire carrier on the same vehicle.

While driving along I would sometimes hear an unusual sound, a slight ringing sound. When I returned home and inspected my truck I saw that one of the metal straps that holds the gas tank in place had rusted apart, and the bracket would rub against the drive shaft, creating the sound. This is one of the Tacoma's that was re-framed as part of a recall. It appears the same defective metal used in the frame that was replaced was also used in other components. The gas tank could have fallen, dropped on to the road, or simply exploded, no doubt killing myself and my wife. I had the gas tank straps replaced at a local garage. I also have pictures of the broken strap if you would like to see them.

Took vehicle in for inspection, notified that the frame has excessive corrosion (rust) on the entire frame with signs of metal separation. A crack was also noted on the passenger side where the front and back parts of the c-frame are welded together. When the surface rust was ground away, the crack was 5" long and the bottom of the c-frame had two large perforations. With this condition, the vehicle will not pass the inspection. The dealer contacted regional rep and owner contacted Toyota customer service - both advised no assistance and the frames were of a different production lot then the prior recall (2nd gen vs 1st gen). Also cited age and mileage being a factor. Other than the frame, the vehicle is in very good condition. 2005 Tacoma with 131000 miles should still be a passable vehicle.

2004 Toyota Tacoma v6 3. 4l 5vz-fe with automatic transmission. Toyota originally equipped this vehicle with a throttle by wire system. The vehicle unexpectedly does not respond to accelerator pedal position. Toyota on board diagnostic system does not detect fault thus does not log any error codes or illuminate check engine light. Occurrence rate and duration of events is intermittent and inconsistent. Velocity of the vehicle rapidly decreases unexpectedly and momentarily as if foot was temporarily removed from the accelerator pedal. Vehicle also unexpectedly and momentarily does not respond when accelerator pedal is depressed to begin moving or suddenly decreases speed when accelerating. This is a potential hazard in situations such as cruising in traffic, clearing an intersection, crossing railroad tracks, etc. . . Occurrence rate and duration of problem seems to be worsening over time or with increased ambient temperatures.

Three months ago I received my notice about excessive corrosion of the spare tire carrier lift plate. I called the local Toyota dealer to schedule the repair, the collision manager had no knowledge about it. I called again to schedule a fix but was told that some one will call me but ,no one did. Toyota of york ,pa17402.

The drivers side sun visor made a cracking sound when I rotated it down to block the sun. Attempts to push it forward to the windshield failed and it dropped down vertical blocking my vision of the road. I was unable to move the sun visor back to its stored location so I had to pull off the road and remove the sun visor with a screwdriver. The exact same thing happened to our 2010 Toyota camry. And we had to remove the visor on the road. There is an extended warranty on the 2010 so it was repaired. Removing the fabric on the Tacoma sun visor I found a metal plate on the rotating arm that was frozen and it had split the plastic housing. I found the same design with the camry sun visor. And it was also frozen and would not freely rotate. Toyota refuses to acknowledge that they have a design flaw with the sun visors. The service manager would not look at the exposed inner workings of the sun visor. When I told him that the Toyota hotline said to bring both vehicles in and the dealership may repair both. The service manager said he had worked with them for years and they do not say that but give you a reference number. This is the second run in with the same dealership. When I brought in the camry they wanted me to provide proof of the agreed on extended warranty for this repair. I found on the Toyota forums that there is many issues with Toyota's drivers side sun visor. The passenger side is of the same design but is not flexed as much as the drivers side and does not fail as often.

I live in virginia. There was a safety recall for inspection of the truck frame for rust corrosion. At the time vehicle had the recall I was being treated for a mental disability and in mental hospitals. I was not of sound mind or judgment to understand the "recall notice". While having oil changed by the Toyota dealer the frame of the truck was noted to have holes in the frame caused by rust. Toyota motor corporation has refused to replace the frame of the truck honoring the recall even though I provided the necessary information from doctors providing documentation of my illness at the time of the recall. On March 14, 2013, the vehicle was taken in for a safety recall for rust of the spare tire carrier; which could fall off causing an accident. The Toyota dealer replaced the spare tire carrier consisting of two metal plates with four bolts that was bolted to a defective frame that has holes due to corrosion; also, they replaced supports that runs between the two frame rails; they did not replace the cable nor the rusted part that holds the wheel to the previous assembly parts. This has not fixed the issue because they have only replaced the spare tire carrier plate onto a frame that has holes due to rust that is not safe to drive. I need this vehicle as I am on disability and limited income; I want the frame replaced or a new truck with the same options as I have on the 2001 Tacoma. Toyota received a 25 million dollar settlement from dana corporation, supplier of the Tacoma truck frames, proper antirust preventative was not applied to prevent corrosion, which was a cost saving for one or both companies. From 1995 to 2004 the Tacoma trucks have had this problem. By replacing the frame Toyota would not be losing any money because they got their money from dana corp supplier of the Tacoma frames.

See all problems of the 2001 Toyota Tacoma 🔎.

Orrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash. Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: connecticut, delaware, illinois, indiana, kentucky, maine, maryland, massachusetts, michigan, minnesota, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin, and the district of columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. Vehicle is rusted undercarrige.

Sun visor made cracking type sounds when folding down or up to use. Now it will not stay up or fold up against windshield. It is a vision hazard.

Took the truck in for oil change they found a long crack in the frame told me the truck was unsafe to drive at that time said that they could not do anything because there were no recalls at that time I traded it in on a new one ten thousand was owed on the truck but they only gave me 6000 truck was worth about 14000. 00 now there is a recall and Toyota says that per your guidelines they do not have to compensate me for my loses and this truck broke two years ago if I still had the truck I would be glad to have them fix it but they said that at that time there was nothing they could do for me we the consumers need your help to fix this problem Toyota should not be able to get away with this they had a recall on Tacomas in the early 2000,s and were giving book value plus have so that is 150 percent of the value of the truck thank in advance for your time in this matter look forward to hearing from you.

Heavy rust on vehicle frame. The front tow bar is rusted through. You can see the threads of one of the bolts that mounts the skid bars through the frame. Heavy rusting of frame mostly in the front under the engine. The frame is rusting from the inside out. This is evident when you wipe the inside rails of the frame and rust deposits are found. The tow bar is hollow and multiple 2-3in long by 1/8-1/4in pieces have been pulled out. Other parts of the frame have similar pieces found although none have been found that are quite that large. The rust is causing the frame to bubble up and is often twice the width of the frame. Some parts are fine. There is a spot on the front frame that looks brand new when wiped down. It is black and shiny while right next to it is some of the worst rust. The only holes I have found so far are in the front. I have a quality vehicle inspection from big island Toyota when my the vehicle had 70801 miles noting the rust on frame. This was in April 2012. The vehicle was purchased in hawaii and has been in hawaii ever since. That inspection was when the vehicle was six years old. Other components of the vehicle are showing extensive rust as well such as brackets, nuts, bolts, wheel hubs and rims.

Spare tire carrier part #04002-11104 has been recalled because of rust on the lift plate (campaign #12v54200). The lift cable (which attaches to the lift plate) is corroded and approximately half of the strands of the cable are broken, making it dangerous to attach the spare tire to it. Should this be included in a recall?.