Manifold/header/muffler/tail Pipe Problems of Toyota Tundra - part 1

Toyota Tundra owners have reported 35 problems related to manifold/header/muffler/tail pipe (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Toyota Tundra based on all problems reported for the Tundra.

1 Manifold/header/muffler/tail Pipe problem of the 2014 Toyota Tundra

Failure Date: 02/23/2021

Engine has developed cam tower oil leak that is dripping on the exhaust manifold. Per Toyota service center "potentially be a dangerous fire hazard. This is a well documented issue with the 5. 7 engines Toyota uses across multiple vehicle models. They have refused to accept responsibility for this design defect that is resulting in a safety hazard.

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2 Manifold/header/muffler/tail Pipe problem of the 2012 Toyota Tundra

Failure Date: 11/02/2020

My Tundra with 75,000 miles has a camshaft tower leak and this oil is falling into the exhaust manifold without being noticed because it doesn't make it to the floor, but it gets to the sensors and starts ruining them. Toyota motor CO knows about this issue in all their 5. 7l engines and that its a factory robot error by not applying enough sealant in the gasket. And this is just being fixed if you are either under factory warranty or extended warranty. The vehicles loose power and if driving on a highway can cause a major accident. The least this company can do is offer a voluntary recall but they are refusing to do so because the fix will cost them $3500-$4000 from all their 5. 7l engines assembled in the u. S. So for my safety and the safety of many Toyota drivers and general highway drivers safety, I hope this would be taken into consideration. Thank you.

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3 Manifold/header/muffler/tail Pipe problem of the 2014 Toyota Tundra

Failure Date: 10/18/2020

Truck was in Toyota shop in vermont for stalling of vehicle. Thought it was fuel pump due to recent recall - specifically asked if it could be that and was told no. They found mice nest in intake manifold, knock sensor was found to be chewed, and replaced. Once I received my vehicle, it continued to do the same thing after 2 days. Upon looking under the hood, found that the air intake filter was left off. I fixed that, and then the same issue starting occurring again. Had to have my vehicle towed to different shop (to trusted mechanic) they have found after replacing the battery and a mass air flow sensor, that it is truly in fact the fuel pump. They tested fuel pump and it's only putting out 20psi instead of 40. I called Toyota, but they are claiming that only the newer Toyotas are affected, but on the recall list it goes back to 2013 in different models. This seems similar to the issue Subaru was having with their air bags. My Toyota dealership, should not just be assuming that this couldn't be correlated with faulty fuel pump. My vehicles symptoms are the same as what the recall has stated happens. Before denying me anything, they should be willing to at least investigate and look at my vehicle. It's also suspicious to me that my vehicle started doing this about 2 weeks prior to a huge safety recall coming out in regards to fuel pumps.

4 Manifold/header/muffler/tail Pipe problem of the 2012 Toyota Tundra

Failure Date: 02/07/2020

I have noticed an oil leak from the camshaft housing on my passenger side. This has led to oil burning on my exhaust manifold which is a fire hazard.

5 Manifold/header/muffler/tail Pipe problem of the 2013 Toyota Tundra

Failure Date: 03/28/2019

Cam tower oil leaks on both driver and passenger side - oil leaking onto to manifold causing smoke - possible fire risk - numerous complaints went unanswered, finally diagnosed by the dealer, however Toyota not willing to fix as vehicle is outside of manufacturer's warranty - this is a known issue!!.

See all problems of the 2013 Toyota Tundra 🔎.

6 Manifold/header/muffler/tail Pipe problem of the 2017 Toyota Tundra

Failure Date: 11/05/2018

Toyota 3ur-fe 5. 7l v8 engine camshaft tower seal is prone to premature failure, which leads to engine oil leaking on the hot exhaust manifold, which could cause potential fire/flash hazard. . Read more...

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7 Manifold/header/muffler/tail Pipe problem of the 2011 Toyota Tundra

Failure Date: 06/15/2018

Vehicle has developed a cam tower leak due to improper sealing of mating surfaces during engine assembly causing oil to leak onto exhaust manifolds causing a potential for engine compartment fire according to servicing dealer. Vehicle has less the 45,000 miles and has had regular service by authorized dealer. Dealer representative states that if problem persists vehicle will not pass state mandated safety inspection. Oil burning can be smelled when exiting the vehicle. Costs to repair are quoted at $3296 plus taxes.

See all problems of the 2011 Toyota Tundra 🔎.

8 Manifold/header/muffler/tail Pipe problem of the 2013 Toyota Tundra

Failure Date: 01/15/2018

Cam tower gaskets (right and left) leaking @ 25,000 mi/5 years on exhaust manifold causing smoke and a fire hazard. Truck would not pass maine state inspection because of the oil leak.

9 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 04/15/2017

Passenger side exhaust manifold warping causing leak which in turn causing vehicle to run improperly and effecting performance and safety issue. Engaging accelerator with the leak causes vehicle to sputter and loses power making vehicle unsafe to drive.

See all problems of the 2000 Toyota Tundra 🔎.

10 Manifold/header/muffler/tail Pipe problem of the 2012 Toyota Tundra

Failure Date: 09/10/2016

My 4x4 Toyota Tundra crewmax with the 5. 7l engine was diagnosed with a cam tower leak with only 15,000 miles on it. Fortunately the vehicle was still under the factory power train warranty. Toyota made the repair and provided a rental car for me. I have heard this is a common problem with the 2012-2013 5. 7l engine and I want this issue to be more public. I worry owners of this vehicle will be stuck with the $2,300-$3,000 bill to fix their own vehicle if their vehicle's power train warranty has expired. I also worry the engines could leak oil onto the exhaust manifold and catch fire.

11 Manifold/header/muffler/tail Pipe problem of the 2001 Toyota Tundra

Failure Date: 07/25/2015

The Toyota safety recall work done in 2012 to treated my vehicles frame to prevent rust perforation has failed. During nh state inspection areas where the frame had rusted through were identified. These areas had been treated under Toyota's guidance and at their expense. Due to frame rust perforation, and rust issues identified below my vehicle would not pass inspection. Toyota of portsmouth, where the initial recall work was initiated, and Toyota motor sales have both denied to remedy this situation. Many other 2001 Toyota Tundra owners were provided complete frame replacements. I was provided with a rust treatment that has failed to correct this safety issue. The state inspection was requested by me prior to spending $2,776 (and up to $5,000 or more if internal parts were damaged) to replace a rusted through and leaking rear differential case that could have seized up at highway speeds if I had not noticed the leak. This inspection also identified for the second time a rusted through and leaking exhaust manifolds (the left manifold was "starting" to leak on 09/16/2014 when the truck last passed inspection. I heard the ticking sound, characteristic of this leak, since the vehicle was under warranty and told it was normal. The body and bed of my truck was determined by a local body shop to be in good condition with minimal rust. This was determined by visual inspection and the condition of the lower portions of the doors which are frequently a trouble spot in states where road salt is used and the first locations where rust (body rot) appears. Toyota has failed to provide adequate corrosion protection on the frame and rear differential of my truck and created serious safety issues. The frame rust treatment Toyota used on my truck did not work. I do not understand why they have declined to remedy this situation. They have replaced many frames for others.

See all problems of the 2001 Toyota Tundra 🔎.

12 Manifold/header/muffler/tail Pipe problem of the 2013 Toyota Tundra

Failure Date: 07/08/2015

Continuous oil leak from cam tower onto exhaust manifold. Dealer denied the issue even though the signs are very obvious. A call to Toyota to got me no where. They denied the issue like the dealer. There is oil on the engine block and also the exhaust manifold is black from the all of the oil dripping. After driving for awhile the car smells like it's burning. There is a very real potential for fire. The issue appears to be widespread. A quick internet search can find extensive examples. Toyota appears to be reverting to it's old ways and not taking responsibility for serious safety issues.

13 Manifold/header/muffler/tail Pipe problem of the 2008 Toyota Tundra

Failure Date: 12/30/2013

My 2008 Tundra suddenly showed multiple dash lights when I started it. It ran rough, tried code reader on it ,again multiple codes at once. Every item can't bad all at same time. The main problem was air pump failure, have a feeling it's associated with exhaust problem. Truck has been ticking since about a month after I bought it brand new, I just assumed that's the way it was since it quiets after warms up. Turns out manifold is cracked by the pump. Of course warranty is up. After reading online seems like a lot of people are having same problem. Have had it several times over the years for oil changes etc. . The dealership's know there is a problem and ignore them. I have two other Toyota cars and this is the first Toyota truck I've bought . Toyota we'll have a bigger problem when go back to buying the chevy,Ford, Dodge. They were buying before they came out with full size Tundra. Get your act together Toyota or you will lose a lot more money and respect than what the recall will cost.

See all problems of the 2008 Toyota Tundra 🔎.

14 Manifold/header/muffler/tail Pipe problem of the 2005 Toyota Tundra

Failure Date: 07/20/2012

2005 Toyota Tundra. Consumer writes in regards to air induction pump design flaws the consumer stated according to the mechanic's report, the second air pump, secondary air switching valve, bank 1 and bank were replaced. They were all clogged with insulation foam and stuck to the valve seats which kept the valves open. The secondary air inlet was also replaced, due to the hose being hard because of the heat under the intake manifold, which also contributed to the engine not being able to cool properly. Further research about air induction pump design flaws on Toyota vehicle revealed a nationwide problem affecting Tundra's up until the 2010 model.

See all problems of the 2005 Toyota Tundra 🔎.

15 Manifold/header/muffler/tail Pipe problem of the 2008 Toyota Tundra

Failure Date: 07/20/2011

The engine check light came on and the engine went into limp mode, which reduces engine power making it dangerous to drive. The check engine light came on from the emissions valve set failing. When repaired by dealer they also discovered a cracked manifold. This emissions valve set failure seems to be very common on 2008 Tundras and is very expensive to repair. To my surprise the manifold was cracked and that is a very expensive repair and may have contributed to the emissions valve set failure. Toyota should recall their emissions valve set and redesign it so it does not fail, and is less expensive to replace, and finally they should not program the engine to go into limp mode if this failure occurs, as it can cause you to lose power while driving in various conditions that require power to get off the road safely.

16 Manifold/header/muffler/tail Pipe problem of the 2007 Toyota Tundra

Failure Date: 04/09/2010

Toyota Tundra 2007 w/ 4wd. Vehicle went from normal 2 wheel drive into 4 wheel drive low without warning, without touching any controls. Could not drive faster than 30 mph, engine check light came on. Turned into dealer, they said it was a component in the engine that failed. The warranty inspector came by today and the history data on the memory had been erased and could not duplicate. Vehicle is still in the shop. Dealer states it is defective but the warranty does not want to pay for the repair. The dealer stated air pump in the intake manifold failed. The consumer believe the problem may be the ecu. Updated 05/24/10.

See all problems of the 2007 Toyota Tundra 🔎.

17 Manifold/header/muffler/tail Pipe problem of the 2009 Toyota Tundra

Failure Date: 02/01/2010

Ltr fwd (TX) re 2009 Toyota Tundra, considers vehicle a lemon after experiencing several defects especially w/electrical & fuel system, filed complaints w/NHTSA odi system in 2009, reply to houston, TX ofc. The consumer stated the vehicle has acceleration, transmission and electrical problems. The odometer, drive shaft and muffler failed. The consumer stated the vehicle speed went from 65 mph to 105 mph. The odometer was not correct, there were vibration and ticking noises coming from the engine.

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18 Manifold/header/muffler/tail Pipe problem of the 2003 Toyota Tundra

Failure Date: 02/12/2008

Narrative: 1. Normal driving 2. Cracked exhaust flange(s). 3. Nothing, yet.

See all problems of the 2003 Toyota Tundra 🔎.

19 Manifold/header/muffler/tail Pipe problem of the 2001 Toyota Tundra

Failure Date: 11/11/2007

Exhaust manifold crack.

20 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 09/19/2007

Exhaust manifold failure; cracks in the exhaust manifold causing forced exhaust emissions into the engine compartment which will eventually cause carbon emissions coating the interior of the engine compartment and thus can potentially cause fire in the engine compartment which can result in death; also exhaust fumes can make their way into the cabin of the vehicle and thus cause the driver to lose consciousness and result in accidents and potential death. This is the 3rd failure so far.

21 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 09/05/2006

Continual problem with exhaust manifold leak, drivers side, possibly resulting in oxygen sensor failure. Continual problem with brakes. Dealer claims it would cost between $1,800 and $2,000 for manifold repairs. Private shop wants $650 just for one manifold.

22 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 08/01/2006

Exhaust manifold are cracked. This is a very well know issue with these manifolds and Toyota has not stepped up and taken ownership of this problem. Exhaust gases leak into the engine compartment which could enter the passenger compartment and create a serious risk to health.

23 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 03/01/2005

"ticking" sound from left rear of engine block. I know it was an exhaust leak. Went to Toyota dealer and they said my exhaust header was cracked and rusted. The truck was bought new in texas. According to the service manager named gabe at camelback Toyota in phoenix, az, "the humidity in dallas must have caused the rusting. " the truck has 79,000 miles on it with no rust anywhere else on the vehicle. When I inquired to the price of repairs, he said $1800. However, he added, I could get the "improved" manifold, "which has thicker welds, for only ten dollars more. " this seemed every odd to me that Toyota already has an improved design for the header that rusts from the "high humidity" of texas.

24 Manifold/header/muffler/tail Pipe problem of the 2001 Toyota Tundra

Failure Date: 01/12/2005

2001 Toyota Tundra 32,500 miles, both exhaust manifolds are cracked, the dealer states that the car is out of warr. After a month of back and forth with toy. Main office. They tell me they will pay labor and 1/2 part,I pay the rest ($350). This is a design problem exhaust manifolds don't crack, this problem is the fist line in the msn review of this car & all over the web. What does it take to get "satisfaction & reliability" from Toyota just admit there's a design problem and fix it. .

25 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 10/01/2004

Premature exhaust manifold failure, causing exhaust gasses in engine compartment and possibity of entering passenger cabin. This would eventually result in drivability problems. Internet search uncovered large amount of similar premature failures and affects to reliability ratings.

26 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 09/27/2004

Vehicle was experiencing an exhaust manifold leak. Consumer took vehicle to the dealer, where consumer was informed that there were cracks in the exhaust manifold.

27 Manifold/header/muffler/tail Pipe problem of the 2002 Toyota Tundra

Failure Date: 09/02/2004

The contact owns a 2002 Toyota Tundra. In 2004 the contact replaced the oxygen sensors, and the vehicle was at the dealer for the same repair. The failure occurred less than 20,000 miles apart from one another. He discovered a technical service bulletin with item # 10007090 ( concerning engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe. The contact stated that other vehicle owners had the same failure, and felt that the manufacturer placed a defective component on the vehicles. The contact and the other vehicle owners should not be required to pay for the repairs. The current mileage is 53,000, and failure mileage was approximately 30,000.

See all problems of the 2002 Toyota Tundra 🔎.

28 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 08/18/2004

My 2000 Toyota Tundra has developed a crack in the exhaust manifold. This is not a normal defect so I did some research. Apparently, there is a TSB for the O2 sensors and then sometimes in changing these the dealership also has to replace the manifold because the threads strip. Maybe Toyota is just trying to hide the problem with the manifold. This is a common problem with Tundra's and I feel that there should also be a TSB on the manifold. This type of defect is not normal on vehicles of any age and it is very widespread among the Tundras.

29 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 02/03/2004

I have been informed by my Toyota repair facility that my 2000 Tundra is in need of new exhaust manifolds. The truck currently has 54,000 miles on it. The repair will cost $1900. 00 it is my understanding that the manifolds on these trucks are failing at a greater rate than Toyota will admit to. A vehicle with 54,000 miles should not need the exhaust manifolds replaced. Toyota needs to address this problem, and correct the faulty parts, without charge to the customer.

30 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 07/03/2003

2000 Toyota Tundra exhaust manifolds leaking. July 3. 2003 a Toyota dealer told me my exhaust manifolds were warped and leaking. Mileage at that time was 30763. After approx. 3 months of trying to get Toyota to cover the complete cost to replace, they finally agreed to furnish the parts free of charge and I pay the labor of $662. 18. I feel that Toyota should cover all costs.

31 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 06/13/2003

Cracked manifold, will be replaced with an identical part which is very likely to also crack and I will have to pay for repair. A manifold should not crack at 60k miles!.

32 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 07/25/2002

I had smellled fumes in the cab and began to hear what sounded like valve tapping noises at start-up. After several weeks, I took the vehicle to Toyota for inspection. I was told that both exhaust manifolds were cracked at the repair cost would be $1600. The vehicle was out of warranty by about 5,000 miles. In the end, I was forced to pay $643. 55 in order to have a safe Toyota.

33 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Failure Date: 01/14/2001

Excessive vibration in front and rear brakes. Replaced/repaired by dealer several times until warranty period ended. Rotors and drums replaced twice by owner, including the installation of drilled and slotted rotors. Rear vibration persists. Toyota is non-responsive on this issue as well as others.

34 Manifold/header/muffler/tail Pipe problem of the 2000 Toyota Tundra

Brake problems on 2000 Toyota Tundra. Since filing his complaint last year, consumer discovered his 02 sensor relay malfunctioned and the exhaust manifold was cracked. The sensor was burned and almost caused a fire. Consumer inquired whether these failures have been investigated and what's the possibility of a recall.

35 Manifold/header/muffler/tail Pipe problem of the 2001 Toyota Tundra

Consumer called complaining about having problems with the exhaust manifold. Also stated that it has a crack that will leak into the engine instead of the exhaust pipe was contacted and will only replace it if the vehicle is under warranty.


Other Common Engine And Engine Cooling related problems of Toyota Tundra


Safety Ratings of Tundra Cars
Fuel Economy of Tundra Vehicles
Tundra Service Bulletins
Tundra Safety Recalls
Tundra Defect Investigations