Transfer Case Problems of Dodge Ram 2500

Dodge Ram 2500 owners have reported 20 problems related to transfer case (under the power train category). The most recently reported issues are listed below.

1 Transfer Case problem of the 2006 Dodge Ram 2500

Failure Date: 05/09/2021

I was driving on I-75 @70mph, a loud bang happened, truck shut off, I guided it off the road. I had wires hanging I looked further and seen the front drive shaft blew apart. My mechanic said it had locked up. The transfer case, transmission, floor board of the truck was also all damaged. Also said I was lucky that the truck did not cause a serious accident. This truck is a 2006 Dodge Ram 2500 hd. Well taken care of. No given reason why this happened. My mechanic said he has seen this many times in the Dodge trucks that the front drive shaft blows apart. Total damages will be the cost of $8,000-$10,000.

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2 Transfer Case problem of the 2003 Dodge Ram 2500

Failure Date: 05/13/2015

I lost control of steering , the steering wheel just spun with no control and I was driving through a school zone with grade school letting out and I went in other lane of traffic in between cars and headed to a gas pump at gas station and I hit brakes as soon as I was out of opposite lane with head on traffic and gas pump was rite off side of road I could have been killed or killed others when this happened, I had to fix my truck because I never knew of recall and also transmission went out at 55,000 miles and transfer case also another 20,000 miles later , I have a truck I can't drive because I can't afford to put a transmission and transfer case in it and I almost lost my life from all the trouble it's gave me and I could have killed others at the school zone. I'd like for Dodge to fix my truck for all the trouble iv had and this happen on city street and I was in motion wen this happened, if I'd hit gas pump it would have blown up and killed a lot people and children.

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3 Transfer Case problem of the 2008 Dodge Ram 2500

Failure Date: 01/11/2015

The contact owns a 2008 Dodge Ram 2500. The contact stated that while traveling approximately 75 mph, a loud abnormal sound emitted from the vehicle as it decelerated. The contact had to merge over to the side of the road. After inspecting the vehicle, the contact noticed that the uv joint locked and the transfer case fractured without warning. The vehicle was towed to an independent mechanic for further inspection. The vehicle was not repaired. The VIN was also included in NHTSA campaign number: 13v528000 (steering). The dealer was unable to confirm when the part would become available to repair the vehicle. The manufacturer was notified of the failure. The approximate failure mileage was 177,000.

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4 Transfer Case problem of the 2005 Dodge Ram 2500

Failure Date: 08/03/2014

The contact owns a 2005 Dodge Ram 2500. The contact stated while driving approximately 57 mph, the drive shaft dislodged from the vehicle causing the contact to crash in to a wall. A police report was not filed. The vehicle was towed to an independent mechanic. The technician diagnosed that the rear assembly, frontal transfer case, both front axles, cv units, ball joints and control arms needed to be replaced. The contact received notification of NHTSA campaign number: 14v796000 (power train). The manufacturer was notified of the failure. The approximate failure mileage was 173,000.

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5 Transfer Case problem of the 2006 Dodge Ram 2500

Failure Date: 05/01/2014

Driving down the road 2006 Dodge Ram 2500 hd, with the 5. 7 hemi, the 4wd and 4lo light flashes and tries to enguage into 4x4. Even when the truck is in the driveway, and motor is off key out of ignition u can still hear the transfer case motor clicking in and out of 4wd. I am not the first to report this problem there is a whole form of people having this problem with the hemi motors. . Read more...

6 Transfer Case problem of the 2006 Dodge Ram 2500

Failure Date: 04/22/2014

Driving down the road 2006 Dodge Ram 2500 hd, with the 5. 7 hemi, the 4wd and 4lo light flashes and tries to enguage into 4x4. Even when the truck is in the driveway, and motor is off key out of ignition u can still hear the transfer case motor clicking in and out of 4wd. I am not the first to report this problem there is a whole form of people having this problem. Took it to a trans shop they think it may be the actuator but said they cannot guarantee thats it. $500 to do that job. Whats going on here? I googled it and see many people have the same problem but know fixes.

7 Transfer Case problem of the 2007 Dodge Ram 2500

Failure Date: 04/19/2014

Failure to honor warranty. 2007 power wagon was advertised as lifetime powertrain limited warranty (attached). Purchased truck new from dealer 1/15/08. 7/18/13 dealer repaired leaking drive pinion oil seal covered by warranty. 10/18/13 transfer case malfunctions wont stay in 4x4 and pops into neutral when climbing hills off-road causing loss of power. Dealer refused to honor warranty. Said warranty coverage code 803 indicated I didn't have a free 5 year inspection of covered items. 4/19/14 rear differential lock light malfunctioning while driving on hwy. Dealer refused to honor warranty. Dealer claimed corporate notified me of required inspection. I asked for proof of notification and it couldn't be provided. I contacted Chrysler dispute resolution center and was told the dealer was supposed to inform me of the needed free inspection to continue lifetime warranty. I asked for proof that I had been notified and was told that I had no proof that I wasn't notified and that the lifetime warranty wouldn't be honored. Thousands of dollars in repairs now for items covered under lifetime warranty.

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8 Transfer Case problem of the 2008 Dodge Ram 2500

Failure Date: 04/12/2013

The contact owns a 2008 Dodge Ram 2500. The contact stated that the transfer case on the vehicle exploded while they were traveling 70 mph. The contact was able to pull over without incident. The contact spoke with the dealer and was not given a reason for the failure. The failure mileage and current mileages were 103,000.

9 Transfer Case problem of the 2008 Dodge Ram 2500

Failure Date: 03/12/2013

Tl- the contact owns a 2008 Dodge Ram 2500. The contact stated that while traveling 70 mph, the transfer case failed. The vehicle was towed to a dealer where the failure could not be diagnosed. The vehicle was not repaired. The manufacturer was contacted about the failure. The failure mileage was 106,000. Kmj.

10 Transfer Case problem of the 2004 Dodge Ram 2500

Failure Date: 04/09/2012

While driving at 70 mph on freeway, transfer case exploded and fell out on roadway along with part of the drive shaft rendering vehicle completely undriveable.

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11 Transfer Case problem of the 2006 Dodge Ram 2500

Failure Date: 03/01/2011

The contact owns a 2006 Dodge Ram 2500. The contact stated that the vehicle exhibited an abnormal noise when he noticed that the transfer case failed. The dealer informed the contact that because the vehicle was no longer under warranty, they would not be able to provide any assistance and the vehicle was not repaired. The current and failure mileage was 109,000.

12 Transfer Case problem of the 2008 Dodge Ram 2500

Failure Date: 04/22/2009

2008 Dodge Ram 2500 6. 7l 6spd. . . Driving home from work and starting hearing a clunking sound. Made appointment to drop off at dealer. Dealer said the spare tire was loose and reinstalled. Picked truck up drove home started to clunk again. Check the truck out myself and found transfer case bolts broken off. I was not going to waste fuel to take it back, installed bolts myself. At about 22,000 miles clunking again, found bolts broken again. Made appointment dropped off to have repaired. Truck now has 88,500 on it and I've replaced the bolts about 7 times now. Seems like every 10,000 to 15,000 miles they break. Will be replacing bolts again. It feels like the rear end is sliding out when you make a turn when the bolts are broken.

13 Transfer Case problem of the 2004 Dodge Ram 2500

Failure Date: 09/26/2008

Driving down the freeway the truck became harder to steer and it felt like it was in 4 wheel drive. The indicator light did not show that it was. A little farther and the transfer case fell out on the freeway. About 3 weeks previous I also had the same feeling of it being hard to turn like it was in 4 wheel after I started it up, but it went right away. I was on vacation and had to have it towed 75 miles to dealership. They have said they don't know how this could happen,unless there was no fluid in the transfer case or it got put into reverse. Neither was the case. I was going down the freeway at 65 miles per hour and there was fluid all over the road after I got it pulled over. I have two tow truck drivers who can verify that. I feel that it went into 4 wheel drive mode on it's own and am lucky to be alive. I just had to have the whole computer system replaced about six months ago on this same vehicle and feel that I have an unsafe and dangerous vehicle. The resolution is a bill for $4028. I do have the old parts.

14 Transfer Case problem of the 2004 Dodge Ram 2500

Failure Date: 03/12/2008

2004 Dodge ram diesel 2500 transfer case failed at 59,865 miles and the dealer refused to repair under warranty (maximum protection warranty upgrade purchased) due to no oil in transfer case (improper maintenance). I contacted vernon at transfer case express (510) 533-2273 and was told that this is a common problem with this transfer case that it will develop a leak at the rear seal and all the transmission fluid will leak out while driving. This was confirmed by blumenthal transmission a direct distributor of these transfer cases. This was also confirmed by the fact that no Dodge dealer in the USA has this part as it is on back order status greater than 30 days lead time. This presents as a serious vibration in the front of the vehicle (feels like a tire is falling off).

15 Transfer Case problem of the 2006 Dodge Ram 2500

Failure Date: 11/17/2007

The contact owns a 2006 Dodge Ram 2500. While driving various speeds in inclement weather, the vehicle began to violently shake when the four wheel drive was engaged. Weeks later, the failure recurred while driving on the beach. The failure only occurs while the vehicle is in motion and is accompanied by a loud noise. There were no warning lights prior to the failure. The dealer was able to duplicate the failure and stated that the behavior of the vehicle was a common characteristic. The manufacturer did not provide any assistance. The failure mileage was 10,000 and current mileage was 15,000. Updated 09/03/08 the consumer stated the failure only occurred in loose sand or snow. The vehicle exhibited a wheel hop whenever the rear wheels spun. Updated 09/04/08.

16 Transfer Case problem of the 2005 Dodge Ram 2500

Failure Date: 08/31/2007

The contact owns a 2005 Dodge Ram 2500 regcab 4x4 swb. While driving 70 mph, the contact heard a humming noise followed by a loud explosion. He looked in the rearview mirror and noticed metal pieces of the transfer case coming from under the vehicle. The contact attempted to apply the brakes, however, they failed to engage. The contact coasted the vehicle into the grass and it came to a stop. The dealer was unable to diagnose the cause of failure. . The current and failure mileages were 58,000. Received 12/12/07. 4200 updated 12/12/07.

17 Transfer Case problem of the 2004 Dodge Ram 2500

Failure Date: 10/22/2004

While driving 70 mph driver heard a loud knocking noise coming from the front. Vehicle vibrated uncontrollably. Vehicle was taken to the dealer for inspection numerous times, and mechanic determined that the transfer case needed to be replaced.

18 Transfer Case problem of the 2004 Dodge Ram 2500

Failure Date: 07/19/2004

While driving at any speed the 4-wheel drive engaged. As a result, turning became difficult.

19 Transfer Case problem of the 2002 Dodge Ram 2500

Failure Date: 06/14/2002

Transfer case has gone out four times in vehicle, always while driving. On two occasions transfer case disintegrated. Consumer saw smoke coming from rear of vehicle, then heard pieces falling and vehicle began to vibrate, then slow down. On two occasions consumer heard noises, and took vehicle to dealer where transfer case was replaced.

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20 Transfer Case problem of the 1996 Dodge Ram 2500

Failure Date: 11/25/1997

Transfer case has been rebuilt two times and owner has not used 4-wheel since purchasing the vehicle.

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