Engine And Engine Cooling Problems of Ford Excursion - part 2

Ford Excursion owners have reported 59 problems related to engine and engine cooling (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Excursion based on all problems reported for the Excursion.

36 Engine And Engine Cooling problem of the 2002 Ford Excursion

Failure Date: 06/12/2009

I have a Ford Excursion 2002 v10 with 116000 miles on it. After 8 hours of a road trip one of the spark plugs ejected from the engine. This is the second time this has happened with this motor. I purchased the vehicle at 100,000 miles and the owner had it happen once to him.

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37 Engine And Engine Cooling problem of the 2001 Ford Excursion

Failure Date: 04/24/2009

Turned car off, went into school. When we came out it was on fire. Vehicle is total loss, items lost not covered by insurance no vehicle to drive as insurance has still not settled claim.

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38 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 04/18/2009

I have been left struggling in the middle of no where to get help. While traveling on our 2000 Ford Excursion due to blown up spark plugs. It has happen to us one time in town and two times out of state. This has been very costly and frustrating to me and my family. I wish Ford would except this being a manufacture problem and do a recall on it.

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39 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 03/28/2009

Got up to start my vehicle when I heard a loud pop under the hood, when I checked I noticed a spark plug was ripped out of the engine. Got it repaird at around $. 400. 00 but it happend 5 more times ever since, each time a diffrent plug.

40 Engine And Engine Cooling problem of the 2003 Ford Excursion

Failure Date: 02/25/2009

Spark plug blown out of 8th cylinder of v10 Ford triton.

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41 Engine And Engine Cooling problem of the 2004 Ford Excursion

Failure Date: 01/12/2009

My 2004 Ford Excursion just ejected a spark plug and it's threaded bushing. This is a factory defect and should be addressed by Ford and/or your office.

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42 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 09/30/2008

2000 Ford Excursion spark plug blown out of head on 9/30/2008 has not been fixed yet.

43 Engine And Engine Cooling problem of the 2001 Ford Excursion

Failure Date: 09/20/2008

We have a 2001 Excursion, apparently according to the local dealerships owner, it is a common problem for plug blowouts and head blowouts in these v10 vehicles. If this was the case and Ford motor company actually makes a special repair kit for these issues, why were the consumers not notified of this defect by recall notice? this issue will cost upwards of 300$ of which we do not have to fix, due to Fords error in reporting this defect. We spoke directly to the owner of a local Ford motor company and were told that this is a common safety issue.

44 Engine And Engine Cooling problem of the 2001 Ford Excursion

Failure Date: 08/29/2008

On Aug 29,2008 my 2001 Ford Excursion caught on fire I was never contacted my a Ford dealer or my insurance company that there were a recall on Ford SUV my SUV are total lost due to this fire as I look under Ford fire recall there are a recall on Ford SUV due to fire.

45 Engine And Engine Cooling problem of the 2001 Ford Excursion

Failure Date: 04/02/2008

Sparkplug blew out of the engine head while driving resulting in a loss of power and very noisy condition. This is the second time in 6 months that I have had this same problem. The last time was October of 2007. The two incidents do not involve the same cylinder of the engine but they are on the same head. The repair will cost about $500 dollars and cost me the loss of my vehicle for 2 days. This is an issue with all Ford 5. 4l and 6. 8l engines. My brother has a 5. 4 v-8 and has had the same problem twice in his vehicle. Ford is aware of the concern but refuses to do anything to help because it involves somewhere around 17 million engines and is not cost effective. In my estimation, if Ford does not want to issue a recall, which I can understand because it would be an astronomical amount of work and money, then they should at least be required to help with the cost of the repair. The issue is caused by the design of the aluminum head and the amount of threads. Only about three threads hold the plug in the head.

46 Engine And Engine Cooling problem of the 2001 Ford Excursion

Failure Date: 02/24/2008

I have had two spark plugs eject from the cylinder head on my Ford Excursion. The first plug ejected about three months ago. On the 24th of February 2008 a second spark plug ejected the cylinder head. The first problem was repaired at a Ford dealership, costing me $350. 00 to repair. I am currently waiting for a Ford representative to contact me about the second failure. The reason this is happening is because there are only approximately three threads tapped into the head to hold the pug in. A typical cylinder head usually has at least 1/2 of an inch or about 7-8 threads to hold the plug in. This is, in my opinion, an engineering defect with Ford being liable for the defect from factory. There is a safety hazard associated with this. When the spark plug ejects fuel vapor is blown out of the spark plug hole during the compression stroke. If the coil pack comes apart, as was the case in the first failure, that fuel vapor has the potential to ignite and cause a fire.

47 Engine And Engine Cooling problem of the 2003 Ford Excursion

Failure Date: 01/27/2008

Spark plug blow out on 2003 Ford Excursion limited v-10 gas engine. This was spark plug on driver's side, rear of engine, closest to dashboard. Pulled head and found three of the remaining four threads to be worn. Considered same issue could be present on other side of engine, so replaced engine. Engine had approx. 106k miles. Was driving about 25 mph when problem occurred.

48 Engine And Engine Cooling problem of the 2002 Ford Excursion

Failure Date: 05/03/2007

Camshaft position sensor needed to be replaced. I had defective part replaced at my expense and then received safety recall notice for same part. I am having trouble being reimbursed for the cost of the repair.

49 Engine And Engine Cooling problem of the 2001 Ford Excursion

Failure Date: 04/08/2007

I was driving down the highway when the 01 Ford Excursion began intermittently losing power. As I began to pull of the road the engine died completely and would not restart. After leaving the truck to sit for 8 hours, I went back and it started up fine. My mechanic said no error codes were showing on the ecm. After research on the internet,I figured out it was the camshaft position sensor and had it replaced. No more problems since then. Apparently this is a huge issue. There are entire message boards filled with complaints about this problem.

50 Engine And Engine Cooling problem of the 2001 Ford Excursion

Failure Date: 01/05/2007

Spark plug blew out of engine. Possible defect in casting. . ?? was told this is not uncommon but Ford refused to cover their known defect. Cost me over $6,000 to replace engine.

51 Engine And Engine Cooling problem of the 2001 Ford Excursion

Failure Date: 10/13/2006

Spark plug blew out of engine. Possible defect in casting. . ?? was told this is not uncommon but Ford refused to cover their known defect. Cost me over $5,000 to replace engine.

52 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 06/01/2006

The contact owns a 2000 Ford Excursion. The contact stated that the rpms would increase suddenly and the engine would shut down. The contact had the starter replaced two times. A local mechanic informed the contact that the failure was caused by a sticking throttle body and not the starter. The contact filed a complaint with the manufacturer. The failure mileage was approximately 30,000. The current mileage was approximately 75,000.

53 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 04/06/2006

: the contact stated while the vehicle was parked, flames and black smoke came from the driver's side underhood area. The contact extinguished the fire with a water hose. The fire department was not contacted. Minor fire damage was visible inside the engine compartment. The vehicle was towed to a dealer to await further inspection.

54 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 11/09/2005

Contact states vehicle had sporadic surging. The vehicle tended to surge at lower speeds. In may 2005 a mechanic replaced the spark plugs, isc motor, fuel filter. The vehicle ran well until 11-9-2005. While driving slowly exiting a parking lot the vehicle started surging. She pressed on the brakes as hard as possible and the vehicle went out of control. The vehicle went across 2 lanes of traffic. At this time the vehicle is at a local mechanic.

55 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 09/23/2005

The contact owns a 2000 Ford Excursion. Spark plugs were ejected out of cylinder heads. No longer had threads. Incident happened on September, 23, 2005. No crash. Involved. Vehicle was at a stop sign. Then vehicle took a right turn, and that was when the incident happened. No damage to the hood. The spark plug wire that had the coil in it was damaged .

56 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 07/13/2005

Louise sudduth had driven her 2000 Ford Excursion to sudduth farms in mayo, s. C. She had parked the vehicle, and the vehicle caught fire while it was not running. Mrs. Sudduth received serious and ultimately fatal burns.

57 Engine And Engine Cooling problem of the 2002 Ford Excursion

Failure Date: 03/20/2005

The vehicle caught on fire under the hood while being parked in the driveway for more then 10 hours or more. The local fire department arrived to extinguish the fire. The cause of the fire was not determined. The consumer notified the dealer and the manufacturer. The main body of the fire was coming from the engine.

58 Engine And Engine Cooling problem of the 2000 Ford Excursion

Failure Date: 10/18/2004

Spark plug blowout on 6. 8 liter v-10 engine - 2000 Ford Excursion at under 50,000 miles. Problem appears to be widespread and Ford will not admit to fault. Ford dealer cannot, or will not explain cause. Online forums discuss problem as common. Cost is $3000. 00.

59 Engine And Engine Cooling problem of the 2004 Ford Excursion

Failure Date: 09/29/2004

While driving, the vehicle surged. The consumer would smelled gas fumes inside the vehicle. The dealership was aware of the problem, but did not resolve it. The turbo would not turn on and would not go over 3500 rpm's and there was a flutter type of sound coming from the driver's side rear quarter panel when the a/c was on only by the rear a/c controller.



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