Other Fuel System Problems of Ford F-150 - part 2

Driving along on freeway and vehicle immediately shut down in the middle lane. From my investigation I found out Ford issued a TSB (15-0137) indicating crank no start, loss of rpm. This vehicle shut down and failure had put me at risk on a freeway where everyone is doing 65 miles an hour at night. My findings after pulling the melted fuse out and putting it back in the vehicle started up. My concern is that fort has a TSB on this however vehicle shutting down on the freeway is a definite safety concern. Dealer wants $300 for this repair because it is not a recall. It is just a TSB. However, the other sad factor is the TSB kit to do the repair is $45 plus $280 for the repair.

See all problems of the 2013 Ford F-150 🔎.

On 12/17/25, the low-pressure fuel pump failed on my 2022 Ford F-150 (VIN 1ftfw1e85nfa72099), exactly as described in safety recall 25s75. The vehicle will not start or run and is not drivable due to the failed fuel pump. I have been told there is no remedy currently available and Ford has declined alternate transportation assistance.

See all problems of the 2022 Ford F-150 🔎.

I was attempting to leave a parking spot when while maneuvering the vehicle it suddenly and unexpectedly accelerated to a high speed into a tree. There is a police report and security video as the incident took place in a hospital parking lot. The truck is totaled and settled but insurance company not interested in liability. My wife and I were injured. I have no idea or explanation for the sudden acceleration. Nobody is investigating if there was a vehicle malfunction or not. I just want it documented somewhere in case it is happening a lot. The crash was violent and occurred from a near complete stop on a clear day with no distractions.

See all problems of the 2024 Ford F-150 🔎.

The truck stalled while driving on back road in the middle of the night we thought it was pout of gas but we still had 100 miles 2nd night same thing but had 250 miles left 3rd day while hearting up in the morning it began to sputter and then quit will not restart now Ford does not seemed concerned nor will offer any help.

See all problems of the 2021 Ford F-150 🔎.

Guessing the date below truck shuts off when trying to take off and go. This has happened a few times and even pulling onto a main highway. This is a very dangerous situation, and I have contacted Ford and they have stated there is no fix for this. I have contacted carvana which is where I recently purchased the truck within the past month and they state the recall was listed and there's nothing they can do it's up to Ford to fix a recall. They will not take the truck back and now we are stuck paying for over $30,000 on this truck and it keeps stalling on us. We cannot afford for it to just sit in our yard and pay for it if it's not running. We need help to get this fixed. We have no idea what's causing it but assuming it could have everything to do with the open recall or the battery. That battery is over $4000 if we have to replace it. Another thing we noticed is the led lights on the headlights went out randomly and haven't come back on. Another very expensive fix for a truck we just purchased less than a month ago. We took the truck in the shop within the first few days of owning it due to a few issues we felt were not right like pulling to one side, feeling as if it were going over rutted areas on the roadways with a bump and jerk to it as well like it was a transmission issue. The insurance company with carvana choose the place to take it to and we dropped it off and the next day they called and stated nothing was found to be wrong with it and carvana knew we were out of return in time to replace it when they had us drop it off it was like another day.

The electric motors in the hybrid system intermittently fault and fail completely. I get an error saying there's a powertrain/4wd system failure. There's no clear cause. I've had this in for service numerous times. I've paid for a repair that did not resolve it. They had me pay for a repair for a new alternator-generator unit ($1500). When I get this fault, the truck operates only on gas power and does not use any electric motor power. I go from ~21 mpg highway (which is lower than when new) to ~18 mph highway.

Vehicle is showing symptoms similar to common reported problems from people who owned Ford F-150 with eco-boost. Symptoms such engine had difficulty starting transmission shifting rattling noises coming out from the engine compartment oil leaks coming out the tail pipe gauge is showing engine is over heating turbo is having a hard time accelerating.

See all problems of the 2020 Ford F-150 🔎.

The bolt related to this recall inevitably broke on 11/23/25 at 43,842 miles. Ford of upland took my truck and provided me with a loaner vehicle for about a month and a half, until demanding that I return the loaner vehicle. I had no choice but to take my truck back as I do not have a second vehicle, and they didn’t offer me a solution. At the time of writing this, I have put ~800 miles on the truck since the bolt sheared off. It is now making a terrible noise from the rear end, which I have expressed to Ford of upland, colley Ford, and Ford customer service. . With no resolve. Ford customer service told me over the phone that they are “hoping” to have the parts to fix my truck in q3 of this year (2026). I purchased this truck as it fit my everyday needs. I often tow which made this truck a good candidate. As I understand, the truck is not currently safe to drive, and definitely not capable of towing. Not having a capable truck is unacceptable. It seems that Ford is incapable of providing a reasonable solution. The truck has been “out of service” since 11/23/25, nearly 3 months at the time of writing this.

See all problems of the 2023 Ford F-150 🔎.

Fuel pump went out while driving causing the vehicle to sputtering and so running while driving up a hill. Couldn't restart and stick in park that prevented it from being moved out of roadway. Vehicle had only 64000 miles but wasn't included in recent 2025 recall that covered other vehicles with the dave fuel pump issue.

When I go to accelerate (not every time) (random times) from a near stop during a yielding situation, engine power hesitates to come back on. I've been nearly rear ended twice entering onto highways because of it. I have an appointment Friday with a dealership but they said that they may not be able to do anything for it. . . Im reporting this because that is not acceptable behavior from a dealership. Its a safety issue and its under warranty. . . . Fix it!! when this issue happens I can have the pedal full pressed and it takes several second for the engine to wake up from switching from electric to gas. . (im only able to move 1 to 3 mph). . Or if I want it to snap out of it sooner I rapidly press the accelerator in and out multiple times. . . . Both ways eventually kicks the engine power back on lunging the truck forward.

In July 2025, I received Ford's recall notice stating that is it possible for fuel pressure and flow from the fuel tank to be reduced due to a fuel pump failure- the same condition that caused my breakdown on 11/5/2025 towing the vehicle to the dealer for repair. Because this repair occurred prior to the official recall repair availability, or remedy as is it referred to. The repair cost was deferred to us because there is no official remedy to the recall, and reimbursements are not being entertained until June of 2026.

Was starting to accelerate out of a toll booth a vehicle and was about 60mph when suddenly the engine shut off. Electrical worked. Got mechanical symbol and then oil pressure low warning. It started to down shift and slow rapidly in traffic. Managed to get to side of road but almost got hit. Got it towed to dealer and the fuel pump fuse had melted. Shutting off the fuel pump.

See all problems of the 2011 Ford F-150 🔎.

Hv harness failed (confirmed by dealer/manufacturer) without known reason and without warning, leaving stranded, unable to move vehicle.

I started smelling gas in the cabin of the truck when I came to a stop. As I was driving on the freeway I noticed my gas gauge going down rapidly. Within minutes I ran out of gas. Got the truck towed to Ford dealer. After diagnosing the issue I was made aware by Ford service department that one of the high pressure fuel injector cracked and was spraying gas out which caused me to run out of gas. With gas spraying in the engine I was at severe risk of a fire. No warning lights or messages appeared when this happened. After investigating I noticed Ford has a recall for this issue for other vehicles but not the F-150.

Ford f150 2. 7l ecoboost was running fine. Went to dealer for pcm recall and 3 days later check engine light came on. Went back to the dealer and they say I have a po430 code now and that I need a catalytic converter at the tune of $3000. Of course I am 8000 miles over the factory warranty of 80000 miles and the extended warranty I bought does not cover it. Seems not right. Is the any help with this issue? shouldn't Ford be responsible?.

See all problems of the 2018 Ford F-150 🔎.

I had a check engine light come on for an oss sensor. Shortly after that started my truck would aggressively downshift to lower gears and lock up. I’m now having to replace the transmission.

See all problems of the 2017 Ford F-150 🔎.

Driving on interstate highway. Entered a tunnel at 65 mph. Near the end of the tunnel traffic started to slow down. I applied the brakes and the engine started to accelerate. I had full pressure on the brake pedal but the vehicle kept accelerating. There was a loud fan noise. Fortunately the vehicles ahead started to accelerate up to the speed limit - and beyond. I took my foot off the brake and turned on cruise control. The fan sound stopped and the truck maintained cruise control setting. I had heard the fan speed up twice before but I was parking each time1 and turned off the engine within seconds of hearing the fan motor speed up. I returned to my home and heard the fan motor speed up once more. I took the vehicle in to my local service station. They were able to recreate the problem. "bad thermostat causing engine cooling fan to come, increasing idle speed. Replaced thermostat".

Low pressure fuel pump failure yes check engine light is on. Manufacture says there isn't a fix available yet and they have no idea when it will be available. My truck is missing and loosing fuel pressure. This is a 2021 truck and its now 2025. This needs to be fixed or another vehicle if they can't fix , but they have offered no solution.

There was an unknown problem with a fuel injector that resulted in the a vapor lock of the engine. This incident happened in traffic while idling at a stop light. There was zero stress on the engine at the time of the incident. This was a busy intersection, and I could have been pushed into oncoming traffic. There were no warning lights(check engine or otherwise) indicating and engine related failure or that an issue could be present in the fuel or engine systems. Upon trying to restart after what appeared to be a simple stall out, all indicator lights were on and every warning possible was present my local service center reviewed the truck and did confirm the resulting issues. They have also advised they would have expected such issues to trigger a warning light. I believe this was a catastrophic failure on Fords part and as a result has landed me as the consumer with concerns for the safety and a large bill for the work needed just to get it back on the road.

Our 2022 Ford F-150 lost power while trying to proceed into an intersection. I was turning right, exiting a parking lot onto a main road trying to go north. There was a good amount of time with no traffic so I pushed the gas to proceed with my right turn. When I pushed the gas, the truck responded bringing me out into the intersection however before I could get turned the gas pedal stopped responding so I was stuck straight out on the main road with traffic that was heading north coming straight toward my driver side of my truck. I almost got t-boned by multiple vehicles. Traffic slowed and had to stop to move around my truck while I was attempting to get the truck to respond. The truck responded after about 2 minutes of being stalled. We brought the truck into our local Ford dealership again (had brought it in before for this same issue described below), they kept it for about a week to try to reproduce the issue again however were not successful again. The dealer said that the truck did not throw any codes when the stall happened and there were no warning lights or messages in the vehicle at the moment that it happened to me. They are now telling us that we need to pick up our truck which we truly do not feel safe in. This is a family vehicle and our daily driver that we drive around our 3 year old child in. It not only put my life in danger that day by stalling, but it put all of the others cars headed toward me - almost t-boning me - in danger. I had a previous instance of this same issue where my truck was non-responsive, but was not on a main road so it wasn't as scary. There were also multiple other times where it experienced the same issue, but did not fully lose power (just kind of lagged when the pedal was pushed). We brought my truck into a local Ford dealership for these instances of the issue but they could not reproduce the issue, therefore did not fix it. There was a recall issued for this a couple months back, however currently no fix.

Vehicle lost all power and stalled while driving. Vehicle also stalled at idle when waiting at an intersection, and another time while waiting at a stop sign. No longer starts. Appears to not be receiving fuel and is returning code p0627 "fuel pump a control circuit / open" and will crank but not start. Required towing back to my residence. Fordpass sent a "service engine soon warning" stating "the powertrain control system has detected an electrical fault with the fuel pump and its associated wiring". The symptoms match those in 25v455 but this VIN number is not listed in the affected group.

4 months after taking vehicle in for recall fixes, both recalls on vehicle have not been remediated due to parts not being available. No eta on availability and get a run around when asking for more info. Hub shaft recall stats that driving the vehicle with a broken hub bolt will wear shafts but no loaner was given so I have no choice but to drive vehicle with a broken bolt. Ford customer service told me its ok to drive the vehicle but never stated if they are replacing the entire rear end or just the parts listed on the recall. . What is dirving the vehicle ruins the splines on the shafts. Are they going to replace those as well?.

I haven't had a issue yet, but I'm not comfortable continuing to drive my truck with a known safety recall that Ford has no solution for even though it's been a recall for several months. I live in a area with no Ford dealerships, so it's a little difficult to get warranty work done.

The brake system on my 2018 Ford F-150 2. 7l ecoboost began failing around early 2025 with a brake warning light illuminating and the pedal feeling soft, signaling a problem. The brake fluid reservoir dropped low repeatedly despite topping it off multiple times with dot 3 fluid, indicating a persistent leak. By 09:52 am cdt today, September 10, 2025, the brake pedal lost all pressure, making the vehicle completely undrivable and posing a severe safety risk due to significantly increased stopping distances and potential brake failure. At 10:37 am cdt, thick white smoke started billowing from the exhaust each time the vehicle was started, likely from brake fluid leaking into the engine via the brake booster, a symptom matching Ford recall 25s37 (NHTSA 25v236) for a defective brake master cylinder seal. This failure endangers the driver, passengers, and other road users, as the truck is a primary vehicle, with the smoke suggesting a fire hazard and possible engine damage like stalling or misfires. The issue is reproducible, with the warning light, fluid loss, and soft/no pedal persisting since early 2025, worsening today with the smoke appearing consistently on startup. It has not been confirmed by a dealer or service center yet, as the vehicle is undrivable, but I plan to tow it to a Ford dealership for inspection under the recall. No manufacturer, police, insurance, or other inspection has occurred, as the smoke issue escalated this morning; prior rear left electronic parking brake actuator replacements in 2025 due to fluid leaks were done at home. The brake master cylinder and possibly the brake booster are the failed components, with the actuator issue likely related, and the vehicle is available for inspection upon request or at a dealership. Symptoms first appeared with the warning light and soft pedal in early 2025, followed by fluid loss, complete pedal failure, and smoke today at 09:52 am cdt.

Ford f150 1ftew1cpxffc58647, caught fire while parked and unoccupied. Princeton, TX fire dept was not able to identify cause and origin of ignition / fire. Vehicle is available for inspection. Vehicle caught firer while we where asleep. Vehicle was looked at by fire dept and origin of fire was undetermined.

See all problems of the 2015 Ford F-150 🔎.

I was towing an empty horse trailer on [xxx]. I had left clemson, SC and although I had a half tank, because of my long trip I decided to top the tank off before I left. I had no issues on the drive until suddenly, on a hill, in the middle of a construction zone with barriers on both sides and no shoulders, I lost power, in what felt like the transmission had quit. There was no warning at all, no warning lamps, no messages, no suspicious sounds or behavior. The engine was still running, but very rough. I coasted to a stop and shut if off. I was blocking a lane of traffic, and immediately exited the vehicle through the passenger door because cars were not expecting a stalled vehicle and were narrowly missing hitting my trailer, which had hazard lights on. I ended up blocking a lane of traffic for 3 hours after waiting for the first tow truck which did not show up, and then waiting for another. The vehicle was towed to the nearest dealership. They have diagnosed the failure as the low pressure fuel pump related to recall 25s75. There is no Ford directed action to take in order to resolve the issue. The fuel pump will simply be replaced with another at this point. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

2017 Ford f150 with 2. 7 ecoboost since oct 2024 thru present error code p2450 with check engine light same issue with 2016 models and there are no recalls fore the 2017. Why??? after vehicle sitting off fore shoot periot check light comes on with same error code looks like your fixd sensor showed engine code p2450 on your 2017 Ford F-150 definition: evaporative emission system switching valve performance about engine code p2450 indicates a malfunction with the evaporative emission system switching valve, specifically its performance or operation, which may lead to incorrect fuel vapor management within the evap system.

Truck is stalling at low speeds or idle when in drive or reverse causing me to get stranded in turns or at stop lights. No check engine lights have come on and the dealership said to wait but it’s happening constantly. Occasionally the auto start stop will say it’s failed but the stalling occurs when it’s enabled and disabled.

See all problems of the 2019 Ford F-150 🔎.

When cold starting the engine, a rattling sound occurs caused by the cam phasers not aligning properly. My research shows that Ford claims this is not an issue, and has never issued a recall for this, however, I am worried that continued use might damage the engine further.

Rear axle nut recall 25s82 September ‘25. My dealer inspected my truck, assured me it was needed but repeated requests since then “no parts available”. I’m seriously concerned and reluctant to drive on extended trips.

The truck hesitated at a section in the highway where it almost stalled out and I needed to cross over and almost got hit by on coming traffic. Also it has happened multiple times going down the highway the vehicle will start to stop and go it feels like the vehicle is going to stall out. This is very dangerous and I feel like this needs immediate attention.

After Ford performed a pcm (powertrain control module) reprogramming recall on 16 July 2025, the vehicle began experiencing repeated engine misfires, loss of power, and engine warning lights. The condition progressively worsened, leading to a leaking fuel injector, an egr valve that stuck open, and eventual internal engine damage requiring full engine replacement. These failures involve pcm-controlled systems (ignition timing, fuel injection, and exhaust gas recirculation) and occurred shortly after the recall calibration. The issue has been confirmed and documented by an authorized Ford dealer. The truck has become unsafe to drive due to stalling and shuddering at highway speeds, which could pose a risk of loss of vehicle control. Warning lamps and a wrench icon appeared intermittently before the engine shuttering and loss of power. The vehicle and all repair documentation are available for inspection upon request.

I was driving my 2016 Ford f150 in ventura California on August 29th 2025 when my throttle began to accelerate on its own after taking my foot off the gas pedal. My truck sped up out of control, I almost lost control of the vehicle and crashed. Luckily I was able to gain control and get it into neutral and then into park. My trucks rpms raced so high it sounded as if the engine was going to explode. I put it into park and the rpms lowered to a normal level. While this was all happening a wrench icon popped up on my dash. Once the wrench icon came on I noticed my dash wasn’t telling me what gear I was in or if I was in park, neutral or drive. I pulled into the closest parking lot. I put it in park and every time I gave the truck gas the throttle would continue to accelerate on its own and would rev extremely high on its own. I also noticed as I was sitting it the parking lot at idol there is now a thumping sound/ jolt when selecting what gear to go into. I don’t know if this was caused from having to slam the car into neutral and then into park so I wouldn’t crash when the throttle accelerated. I shut my truck off and it wouldn’t turn back on. All of my electronics work but it doesn’t even want to try to start or turn over. I had to tow my truck home and it is now sitting in front of my house unusable. I have videos I can provide.

See all problems of the 2016 Ford F-150 🔎.

Transmission repairs, molded lead frame components due to sudden downshift symptoms from sixth speed, gear to fist speed gear while drive higher speeds and low speeds. $1,421. 00 repairs completed 9/10/2025, at hastings Ford, 3013 east 10th street, greenville, nc 27834, 800. 654. 3429. Doug henry Ford, 809 w. Wilson street, tarboro, nc 27886, 252. 823. 3145, knowingly sold this said vehicle as certified pre-owned 8/27/2025. Now additional concerns, issues have been discovered with said vehicle Monday, September 22, 2025, am, 1. Oil burning odor inside the passenger compartment. Vacuum pump gasket failure, allowing oil to drip onto the exhaust manifold hot engine parts, components. Valve cover gasket leaks. Safety consideration, due to symptoms, this vehicle is unsafe to operate, drive. Technical bulletins TSB’s were stated as issued from Ford motor company engineering service operations, Ford customer service division, mr. David j. Johnson, director, Ford motor company, po box 1904, dearborn, mi 48121, 800. 392. 3673. Symptoms include fuel dilution pcv system TSB 15-00003, addresses fuel odor inside the passenger cabin on ecoboost engines, this 3. 5 l v6 (dohc) turbocharged twin, pcv valve calibrations to reduce the fuel dilution in the engine oil. Oil leaks from the valve cover gaskets and turbo seals especially when accelerating and stopping said vehicle. Creating the oil dripping onto hot engine parts, components, causing the strong burnt oil smell within inside the passenger compartment while driving said vehicle. Intercooler condensation, 2011-2012 ecoboost 3. 5l v6 engine experiences intercooler condensation leading to above symptoms and causing stumbling while driving, operating said vehicle and misfiring, which also creates is accompanied by odors within passenger compartment. Safe concern, vehicle can cause, catch fire due to oil, fuel leak, seapage into related component areas, while driving, operating. Your serious attention please and the costs asso.

See all problems of the 2012 Ford F-150 🔎.

Fuel pump went bad causing the pump to overdraw electricity on the electrical circuit which melted the fuse in the fuse box. The fuse and fuse position was melted beyond being able to use this again. It could have caused a fire in the engine compartment if the circumstances were different. My mechanic reported that he's seen some of these melt the whole fuse box, creating major damage and a major fire hazard. He reported there is a temporary service bulletin out for this issue, so it seems like the manufacturer knows its and issue, but has not chosen to do anything about it.