Other Fuel System Problems of Ford F-150 - part 2

While driving to sam’s club (approximately 20 miles from home), my 2018 Ford F-150 3. 5l ecoboost began running very rough, and the check engine light came on. I had the vehicle scanned, and diagnostics confirmed that the cam phasers are failing — the exact issue I had replaced under warranty at approximately 59,000 miles. The vehicle now has just 88,000 miles, and this failure occurred in under 30,000 miles since the original repair. I have maintained this truck with extreme care. I only use motorcraft parts and fluids, change the oil every 3,000 miles or sooner, and always use premium fuel. This is not a maintenance issue. This is a design or part failure that Ford has not properly resolved. When the phasers were replaced the first time, I was told there was no warranty on the replacement parts. That is unacceptable. A known failure being replaced with an equally defective part is not a resolution. Ford is aware of this issue — there are multiple tsbs (including TSB 21-2130 and 19-2208) and widespread complaints across owner forums — but they have taken no responsibility. I paid over $44,000 for this truck and should not be facing the same critical engine failure twice before 90k miles. The rough performance and sudden malfunction while driving posed a potential safety risk. I am submitting this complaint so NHTSA can investigate and hold Ford accountable. This seems like a common problem with this engine, and I do not understand why there has not been a recall or why Ford has not been forced to implement a permanent fix.

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Vehicle is shuddering as acceleration starts, took to dealership before warranty ended and they dismissed concerns. Issue has intermittently persisted since then with no resolution available from dealership. The acceleration issues causes the vehicle to slow down and halt before jerking into motion again. Additionally the engine eco boost is occasionally shutting the vehicle off in traffic, if the brake is released too quickly with the boost feature on the engine shuts off, you have to put it back in park and then start the engine again. I've almost been rear ended twice when a light turns green and my engine turns off unexpectedly.

Vehicle stalls out every 3-5 minutes after starting. Vehicle stops and will restart after start up but will only once again run for 3-5 minutes. Vehicle is a hazard on the road as well to the passengers. Local Ford dealership and Ford corp. Both admit there is a recall (25s75) on my 2022 F-150 but are unaware of how to repair the vehicle. I am to wait until Ford develops a solution. Unwilling to provide a loaner vehicle while Ford comes up with a solution. They told me 3-6 months.

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Received recall notice for vehicle listed above. Contacted the local Ford dealer and talked to the service writer. They stated as the recall notice outlined that currently Ford does not have remedy for the situation. In the recall notice it outlines one of the issues could be the vehicle to stall particularly in hot weather conditions. . I live on the gulf coast (hot humid conditions) and commute 2x daily across elevated bridges that are notorious for accidents from stalled vehicles on the bridge. This is due to a faulty fuel pump system. My concern is that if I stall out on this bridge the results could be tragic for not only me but for other people using the bridge. To me this situation should be remedied in a "now" timeline to prevent the loss of life and equipment. The service writer agreed with me but didn't have a solution. Why doesn't Ford just install a new fuel pump that doesn't have this particular problem. In my opinion if they can't do that they should replace my current vehicle with a new of the same make and model. My life and that of others in this situation is more important than Ford's bottom line. Please respond [xxx] [xxx] [xxx] [xxx] information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

Recall was in July 2025, no remedy is yet available. This is taking an unreasonable amount of time.

While driving, the vehicle has been going into limp mode at varying speeds on the roadway or while pulling onto the road. The problem lies within the components of the electric throttle body. The system malfunctions and locks the throttle body closed, thus putting the truck into limp mode. Shutting the vehicle off, waiting, and restarting temporarily resolves this issue until the pcm detects a fault in the electrical components of the throttle body and sends the truck into limp mode. When this happens, it also triggers a warning message regarding hill start assist. This is an extreme safety issue as pulling onto the roadway or loosing power in traffic and not being able to pull off can lead to collisions especially around blind curves or in heavy traffic. There also isn’t always a location to safely pull off the roadway, potentially leaving the vehicle and its operator in the roadway, increasing the risk of collision and injury.

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While parked and shut off at a gas station in lakeside, CA, my 2015 Ford f?150 XLT spontaneously caught fire under the hood. The fire appeared to originate in the fuse box area, specifically where the fuel pump relay is integrated. The incident posed significant risk, occurring near a fuel pump while my child was in the vehicle. A gas station employee assisted with extinguishing the fire. The cause is believed to be an electrical short. There were no modifications or recent repairs.

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I just had to replace my fuel pump due to sudden failure. It was repaired this month at crossroads Ford of wake forest nc. I as well the dealer have the receipts for the repair cost. I believe it should be included in the current recall just issued by Ford and be reimbursed.

2022 F-150 VIN: [xxx] ------------------------------------------------------------------------------------------------------------ issue since 07-11-2025 low pressure fuel pump failure recall action soon issue since 05-16-2025 rear camera screen software update -------------------------------------------------------------------------------------------------------------- issue date 2025-06-13 campaign 25s65/25v404 description on your vehicle, in the event of unexpected 12v battery discharge, the front door electronic latches retain their last lockunlock status. If the driver or front passenger exit the front doors using the mechanical inside release handles, the doors may remain locked when they are closed. This may result in an unexpected lock-out condition for the driver and front passenger without the ability to immediately re-enter the vehicle. Safety risk an occupant who remains inside a locked vehicle and unable to use an inside door release handle may be unable to be rapidly retrieved by a passenger who has exited the vehicle. This could increase the risk of injury in emergencies or hot weather. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

Transmission has a defective cdf drum assembly causing transmission to loose bypass hydraulic pressure. This is causing transmission to hesitate between gears during acceleration and Ford dealer diagnosed failure and recommends replacing transmission as clutch packs are failing as well. Harsh downshifts as well. Contacted Ford customer service issued case number, then told they would not render and assistance is $9000. Cost of. Transmission replacement.

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My 2013 f150 had been acting strangely in showing a wrench on the led screen and shutting off the electrical components on my dash. When this happens, it also sticks the transmission in between 3-5th gear. I am unable to shift down to 1st or 2nd gear, or up to 6th gear. After this happened a few times, it started to shift me in to park and stop my wheels from turning. This happened to me 3 times while traveling down the highway at 80mph. All 3 times, it lasted only a few seconds, but it was enough to screech my brand new tires and leave marks on the ground as if I had slammed on my brakes. It returns to normal and continues down the road.

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Had oil change 7 times in one year and each time they indicate at the place I get oil changed that it is a quart or more low before 3,000 miles of usage after oil change. My car is suppose to take unleaded gas or higher and it knocks if I use unloaded. Now my catalytic converter is going out and it is not covered under warranty unless it is consequential to other problems. Well there appears to be engine problems that are not being addressed and I have a warranty and have taken it in. But they do not look any deeper into the problem except for computer scan and the warranty people won’t give me any answers on what they will do if there is engine problems.

I am submitting a formal safety complaint regarding a known but unresolved software defect affecting the oil life monitoring system in the 2024 Ford F-150 (non-lightning models). Ford has internally acknowledged the issue in technical service bulletin (TSB) 25-2331, dated July 18, 2025, but has not issued a recall or public notification to affected owners. Summary of the defect: the vehicle's instrument panel cluster (ipc) reduces the reported oil life to 0% in less than 1,000 miles, even under normal driving conditions. Ford attributes this to flawed software logic in the ipc module. The oil life monitor is a critical engine maintenance indicator relied upon by vehicle owners to prevent premature wear or catastrophic engine failure. Faulty or misleading oil diagnostics can result drivers disregarding future oil life warnings, assuming they are incorrect operators running engines with degraded oil beyond safe limits loss of trust in onboard diagnostics, affecting broader vehicle safety behavior avoidable mechanical damage, particularly for owners following the vehicle’s built-in guidance Ford’s TSB instructs dealers to reprogram several modules, including the ipc, apim, bcm, gwm, and tcu, but only if a customer complains. There is no recall, no public campaign, and no direct owner communication. This leaves potentially thousands of vehicles on the road with faulty maintenance guidance—and owners unaware of it. Why this warrants recall action: this is not a cosmetic or comfort issue. It is a misrepresentation of core engine health diagnostics that, if followed blindly (as owners are instructed to), could cause premature engine wear or failure. The behavior directly undermines the purpose of onboard diagnostics and scheduled maintenance. I urge the NHTSA to investigate TSB 25-2331 and consider elevating this matter to a formal safety recall, or at minimum, compel Ford to issue a customer service campaign notifying all potentially affected owners.

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The vehicle a 2024 f150 hybrid with under 3,000 miles. First reported engine warning light was on 4/4/2025 at 2:23pm. The warning light indicated that "service engine soon alert is on because an issue has been detected with the fuel tank or lines" after a week while waiting for the appointment date the warning light went off. Then on 4/24/2025 at 3:28pm the same warning light reappeared. Took the truck to the dealership and they said they had to drop the. Fuel tank to repair and issue. After 2 days the vehicle was returned to me. The problem was as noted on the Ford dealership invoice states, "fuel vapor vent valve is leaking". That was replaced. Also the initial diagnostic noted the "ftp would not hold vacuum even when canister and vapor blocking valve are closed".

Driving at highway speeds and my truck began to shake violently and very loud banging sound. Slowed down to pull over on the highway. Found driveshaft broken in half with gas dumping out of the fuel tank. Broken driveshaft damaged heat shield for gas tank, punctured gas tank and dented/broke clips on exhaust. Very lucky back driveshaft didn’t hit pot hole and leaking gas didn’t start a fire. Stranded on side of road for hours. Sent my VIN to the dealership and they said my was not under the recall #21s56 even tho it was built after known driveshaft issue and clearly the insulator caused the issue.

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Due to a defective door (cheap plastic pin), the check engine light comes on with associated warnings on the fuel door not being shut. It is shut but not locked due to the defective pin (I believe plastic) that interacts with the warning light and warning message.

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In efforts to fix my vehicle for engine engineers have reset the odometer on my vehicle by over 1000 miles breaking federal law. They do not know how or why it happened and are not providing any explanations or follow ups.

I bought a used Ford F-150 from Toyota used care dealership on [xxx]. On [xxx] while vehicle was being driven on [xxx], north of santa clarita, on the way down to san diego. I was in the backseat, my friend who was the driver notified me. That we had to pull over and check because he was noticing smoke, then we pulled over and the truck was leaking a fluid that was on fire for about 20 minutes. We had exited the vehicle, called 911, the fire then stopped after about 20 minutes. The fire department came and then put out a small fire within the truck. We then had to wait on the side of the rode for 5 hours waiting for a tow truck to pull the truck. I got the truck towed to a Ford service center because the truck still had new vehicle manufacturer warranty with Ford. The truck was given full warranty and Ford covered the damages and fixed the vehicle giving it the green light in there service report. I then waited until March 4th 2025 to receive my truck back. On [xxx], the truck was being driven down southband the [xxx], on the [xxx], again due to smoke and also hearing a loud banging, my friends had to pull over and the truck is going to be towed to the service center which it was first fixed. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

2016 f150 3. 5l eco boost v-6 was purchased recently from used dealership. Upon taking possession the vehicle would shut down while driving. I would need to get to the shoulder of road, put truck in park, turn off vehicle and then restart. It’s happened 20 times in last 30 days. I’ve taken to dealership 5x and they are unable to resolve, diagnose or offer any help. Online, many other owners have noted same issue. Doing 65 on fwy and truck suddenly dies is big deal! Ford does nothing. Error message on dash says something about stability track. When restarting engine, it turns over many times as if flooded but then starts.

As I was pulling out onto the road it died blocking a 2 lane road at around 5am so was pitch black luckily cars where paying attention & saw me I was able to roll it back off the road. Had a mechanic look at it after being towed back home he noticed fuse 27 was melted that is fuse for the fuel pump. Currently awaiting how much it will be to fix.

Just learned of recall.

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Safety defect: 4-6 second engine power loss/stalling while driving life threating incident (recorded by Ford via phone call)semi truck nearly collided with us as well as multiple other near misses road rage honking and obscene gestures all of which has my 13 year old son terrified to ride in the truck. First took it in 08/29/2025 @ 33,808 miles second attempt 09/30/2025 still in shop at gary crossley Ford >30 days (unfixable) Ford lemon law Ford case # cxhxxx 11/03/2025 claim manager devin dean missouri lemon law mo ag case#xxx 11/04/2025 filrd today for **mandatory repurchase** request: investigate this safety defect and force immediate buy back. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

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First occurrence with my F-150 stx driving home from work. Started my truck and got a block and a half away and the truck stopped accelerating and completely shut off. All the lights and engine was off. I drifted to the side of the road to avoid traffic causing a traffic pile up and confusion. Being overwhelmed I waited for about 20 minutes then started it and drove home. No lights or check engine lamps on. Having a couple days of normal driving and normal function. I drove again but this time I was going into the freeway halfway up the onramp the truck dies again! this time making it completely unsafe and potentially fatal. I drifted as far as I could to the side as I was going up hill onto the freeway. More cars and extremely different speeds made this moment very concerning . Upon delivery to the dealership and having them offer expensive fuel pump replacements and flushes. I could only afford the $600 fuel pump wake up and having no information about any defects or recalls. I feel like a guinea pig to ideas of half ass fixes.

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After the 2nd year of owning the truck the transmission blew up. I paid out of pocket to replace the transmission in full & then now 4 years later the transmission blew up again. Timing chain is also broken & engine is failing. 2017 Fordf150 lariat sport.

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Vehicle has completely unresponsive gas pedal for 3-5 seconds. Gas pedal is completely dead. This occurs randomly but mostly in a stop and start accelerating situation. Once the 3-5 seconds passes gas pedal responds normally. No codes generated during incident.

The cam phasers on my 2018 Ford F-150 raptor are failing now as I hear rattles on a cold start from the engine, which has then been proved out by technicians at the autonation dealership here in frisco, texas. They are suggesting full replacement for all the phasers which causes major safety concerns. I use my car to drop my 21-month son at daycare every day and drive 30 miles each way to work. I know that Ford offered customer satisfaction program for 2018 manufactured F-150s but somehow the recall doesn't apply to my vehicle. The repair costs are $6k quoted by the dealership I mentioned and it is simply too expensive for us to be able to afford. Therefore, I was wondering if you could please add this recall to my VIN which will allow me to get this safety concern resolved at a Ford dealership. I would really appreciate it if you could do that. Have a great day!.

We were told, our truck had a loss of fuel pressure and flow from the fuel tank due to fuel pump failure. This can cause a lack of fuel delivery to the engine and result in an engine stall while driving. That’s what happened to us. Prior to fuel pump failure, we experienced poor engine performance (misfiring or running rough), a check engine light, and a reduction in engine power. The engine stalled while driving on the highway and increased the risk of a crash being stuck on the side of the road up a hill like we were. I was reaching out to see if we are able to get a refund.

I was driving down the road at approximately 35mph. The vehicle began to sputter and then started loosing power. I was only able to drive approximately another 150 meters and get over to the shoulder of the road. Once stopped the vehicle stopped running all together. The vehicle did have power but only to the electronics. The engine had shut down. I shut off the vehicle all the way and then restarted. It ran fine after that. This was on 01/29/2025. The vehicle had a previous instance where it did not start. It would crank the motor for approximately 6 to 8 seconds, the engine would fire and then shut off after about 1-2 seconds. The fuse box and wiring harness have both been replaced and the vehicle still seems to be having issues that could cause major damage and or injuries/death to the occupants.

Available for inspection. The "brain" of the truck is in the stereo system. The time on the call varies, but, the call will drop the bluetooth or wired connection with the truck, the radio will reset, and go to a broadcast radio station, from which it will stay for about 5-30 seconds while resetting, and then the call will recommence on the in-house system again. Neither party knows until I start hollering that the call has been dropped. I have checked with apple, and there are no issues with it, and all updates have been completed. During the call with the tech people at Ford, the tech said it is a known problem. The truck has been in the shop on several occasions at Ford villages and in ocala, florida, starting in February 2025. On 3/14/25, eight modules had to be updated & I was assured that it would fix the issue. After is was dropped it off, it happened again. I took it back on 3/21, and this time they said they could not duplicate the problem. Furthermore, the issue would need to be fixed, most likely by an over-the-air update. On the way home, I called my brother, and it happened not more than ten minutes out of the shop! 3/25/2025, I contacted Ford again through their customer service line and told them I wanted to start the lemon law buyback process. A few days later, I got a call back – denied. I am going through the lemon law process now. They offered a $4k buyback, which I soundly rejected as an insult. Regardless, this truck is unsafe to operate due to the distractions that are created by the unreliability of the carplay system. I have ended up in a ditch, almost ran off the road by other drivers and various other close calls, all because I have had to adjust the phone to where it would work while I am driving. Most likely the carplay (android-based) incompatibility with the apple software and users are made to suffer for it whatever it is, it must be immediately resolved. Consumers do not need to be caught in between the petty games. Still or moving.

My vehicle (2018 Ford f150) is presenting with the same issues the 2021- 2023 Ford an Lincoln models regarding the fuel system with my truck sputtering in 7th and 8th gears and stalling. It has stalled a few times in the past few months. The spark plugs have been changed, purple fuel styrene cleaner has been used regularly, filters changed, basically all trouble shooting has been done with no significant change. Maybe there are others who are experiencing the same out there. My vehicle is well maintained, in fact I just put upwards to $8k into it this year.

It's the same issue as recall notice 22s02/NHTSA recall 22v011. The replacement part is mr3z-7583-a 1x ($2-$5 part with 30 second install), but they do not show it under parts for my truck, they would prefer to sell me the whole brake pedal assembly ($50+ part and labor probably diagnosis charge in addition to part replacement). The part becomes brittle and breaks. This caused dead battery, 5 hours from home, due to lights staying on, allowed me to start and put truck into gear without touching the brake, lost acceleration between 45 & 50 mph, cruise control would not turn on and message presents that hill assist is not available.

The cam phasers on this vehicle are defective. This will be my third cam phasers in less than 3 years. The cam phasers cause the emissions to fail and can also cause unsafe driving such as the first time they failed while driving on the highway. I have brought this to the attention of the dealership numerous times and they say they can't duplicate it, even though it makes the noise when turning on the car or idling every time. They finally admitted this past visit to the mall of georgia Ford that it is an issue and a known recurring issue with this vehicle. I see the issue reported online, Ford facebook pages, blogs, etc with thousands of people experiencing the same unsafe issue with both emissions and driving safety. Please advise.

Unknown, I was pulling into a parking spot, at sam's club, and lightly tap the gas petal for the turn and the truck lunched forward in the one carlink, and hit a concrete parking pole (sam's club in southgate michigan has security cameras) it warped around the pole and bent the frame as if though it was 90 mph and a telephone pole. . I had taken it in twice under warranty for the gas pedal not working correctly, the warranty company would not allow a 3rd repair nor did Ford dealership take that warranty company. The airbags did not deploy, and I now have a t4 fractured vertebrae.

Ford motor company has issued a safety recall, identified by letter nef-107dg and recall number 24v-957, due to the potential failure of the cp4 fuel pump in certain vehicle models. The recall affects the following makes, models, and model years: Ford/f-250 sd (2020-2022), Ford/f-350 sd (2020-2022), Ford/f-450 sd (2020-2022), Ford/f-550 sd (2020-2022), Ford/f-600 sd (2020-2022), Ford/f-650 (2021-2022), and Ford/f-750 (2021-2022). This action addresses concerns that the cp4 pump may fail prematurely, potentially leading to engine stalling and increasing the risk of a crash. Notably, my 2021 Ford F-150 XLT with a 3. 0l diesel engine is equipped with the same cp4 fuel pump as the models listed above. As such, it should logically be included in this recall to ensure consistent safety measures and address the risks associated with this known defect.

We received a recall letter for emission recall dealing with the system reading that the catalytic converter is bad. We had this happen a year ago, and had to have the catalytic converter replaced because it was showing it was bad. This recall letter says that it will show it’s bad, but may not be bad. We spent almost $3000 because we live in a state with inspections. This letter shows that it was the computer that messed up. We are trying to deal with Ford to see if we can get reimbursed since there’s a recall on the chip. The recall is emission recall 24e12. The work wouldn’t have needed done if the chip wouldn’t had shown the catalytic converter was bad.