Tank Filler Pipe And Cap Problems of Ford F-150

Ford F-150 owners have reported 18 problems related to tank filler pipe and cap (under the gasoline fuel system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford F-150 based on all problems reported for the F-150.

1 Tank Filler Pipe And Cap problem of the 2013 Ford F-150

Failure Date: 03/31/2020

The contact owns a 2013 Ford F-150. The contact stated that the after refueling the vehicle, the contact became aware of a fuel leak underneath the vehicle. The vehicle was taken to an independent mechanic to be diagnosed. The contact was informed that the fuel filler neck was defective and needed to be replaced. The vehicle was repaired. The contact reached out to el cajon Ford (1595 e main st, el cajon, CA 92021) where the dealer confirmed that they were aware of the failure. The manufacturer was not notified of the failure. The failure mileage was 108,000.

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2 Tank Filler Pipe And Cap problem of the 1997 Ford F-150

Failure Date: 09/28/2011

1997 Ford F-150. Consumer writes in concerning safety recall 11v385000 regarding fuel tanks the consumer stated the fuel tank straps were replaced on September 28, 2011. Prior to the replacement, the consumer did not have any problems fueling his tank. After the straps were replaced, he started having problems with fuel leaking on the ground after filling the tank. The consumer returned to the dealer. An inspection revealed a crack on the filler neck on the tank. The dealer stated they were not responsible as they only replaced the straps. The hose clamps, fuel tank and filler spout were rusted.

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3 Tank Filler Pipe And Cap problem of the 2009 Ford F-150

Failure Date: 09/17/2011

The fan blower speed control stuck on high only and was replaced 09/2011. The vehicle kept stalling out upon deceleration going down the road. With loss of power steering and power brakes when this happens. Could be going 30 mph or 60 mph. When get motor is started again it usually runs rough. The left oxygen sensor code was on so this was replaced. 11/2011 the fuel guage also stopped reading fuel in the tank when this happens. Replaced fuel pump in tank, fuel filter, fuel power module, all was fine for three weeks. Truck dies 8 times today and all the same problems are back. Engine light on, fuel gauge stopped working, truck runs rough for awhile when resarted then clears up. Engine light now stays on and fuel gauge will read 1/2 tank when it is full. 36 gal tank. 11/22/2011.

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4 Tank Filler Pipe And Cap problem of the 2002 Ford F-150

Failure Date: 07/05/2011

I was traveling on rt. 64 heading east toward rt 59 in west chicago when I suddenly heard a thud followed by a scraping noise coming from what I first thought was the bed of my 2002 f150. I pulled off the road to check and didn't see anything wrong from the suspected area. I drove a little longer and when the noise wasn't stopping, I pulled over again and noticed one of the brackets holding my gas tank was dragging and the front half of my gas tank was on the ground. The bracket was rusted through and fallen away on one side. I was absolutely shocked at this problem because I had just had my truck in the shop a few months before and there was no mention of any rust issue with the bracket from the shops I had been in. I had the fuel pump and filter replaced in Jan. 2010 and there was no mention of rust issues with the bracket then.

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5 Tank Filler Pipe And Cap problem of the 2001 Ford F-150

Failure Date: 07/01/2011

The contact owns a 2001 Ford F-150. While driving 45 mph, the contact stated that the fuel tank suddenly detached from the vehicle with a half tank of gas. The dealer did not offer any assistance when contacted. The manufacturer was not notified. A private mechanic replaced the fuel filter, straps, and the fuel tank. The current mileage was 105,861. The approximate failure mileage was 105,000.

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6 Tank Filler Pipe And Cap problem of the 1997 Ford F-150

Failure Date: 06/24/2011

The contact owns a 1997 Ford F-150. The contact stated that while driving at a low speed, the vehicle hit a bump and the fuel tank fell onto the ground. The contact examined the vehicle and noticed that both straps which held the fuel tank in place were corroded. The vehicle was not repaired. The failure and current mileages were 176,000. Updated 08/31/11 the fuel tank, straps, pump and filter were all replaced. Updated 09/07/11.

7 Tank Filler Pipe And Cap problem of the 2000 Ford F-150

Failure Date: 02/25/2011

I was driving my Ford f15o pick up truck and heard something like I dropped an exhaust pipe. Luckily I was driving slowly about 20-25 mph. I stopped and got out to see what had happened. My gas tank that I had just filled the other day fell off. Both straps broke and I was dragging the tank on the ground. I had it towed to my house for repair. After noticing that the fuel fill pipe had rusted off near the tank and both straps had failed. I decided it was to much for myself to repair. I believe I need a new gas tank and new straps. Fuel was thrown up under my truck. I contacted Ford but they were of little help. Probably not going to buy another one. A ten year old truck this shouldn't happen to! there was no fire but I'm really glad I didn't have my grandson in the truck or that I was driving down the highway!.

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8 Tank Filler Pipe And Cap problem of the 2000 Ford F-150

Failure Date: 09/23/2010

Accelerated from intersection; heard noise; thought was exhaust pipe dropped and was being dragged; smelled fuel; stopped and saw that fuel tank had fallen onto the road; tank more than 3/4 full had split and was leaking fuel; called 911 for fire department and police; fire department lifted tank and fuel gushed out; fire department used a wedge of wood to plug tank as good as possible though tank was nearly empty by that time; tow truck arrived; towed truck to dealer; cleaned up more about 19 gallons of fuel; will discuss repairs with dealer tomorrow; assumption is that a new tank, straps and possible fuel line will be needed. Do not believe police made a report since no accident or injuries occurred. Updated 12/08/10.

9 Tank Filler Pipe And Cap problem of the 1996 Ford F-150

Failure Date: 11/23/2005

Fuel tanks. Filled rear tank and opened front tank to fill it. When I took cap off gas splashed out. The front tank was over full. I talked to a Ford mechanic and he told me that it was a valve in the return line that caused the front tank to over fill from the rear tank. He also said that Ford did repair some trucks ,but wasn't doing it now.

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10 Tank Filler Pipe And Cap problem of the 1996 Ford F-150

Failure Date: 01/05/2005

Dual gas tanks. Gas is pressurized from rear tank to the front tank, causing a fuel transfer to the front tank, front tank is overfilling, gas is under pressure, spilling from the overflow. When the cap is removed, gas explodes from the filler neck.

11 Tank Filler Pipe And Cap problem of the 2000 Ford F-150

Failure Date: 08/26/2003

The consumer stated while filling the gas tank, the nozzle flew. The consumer assumed the hose nozzle was faulty which did not allow him to pump gas. The dealer stated the fuel filler valve sticking.

12 Tank Filler Pipe And Cap problem of the 2001 Ford F-150

Failure Date: 02/17/2002

While refueling the gasoline tank, the nozzle caught fire and burned the side of the truck. The vehicle was off, driver does not smoke and there was no immediate known reason for the fire to start. No cell phone useage. Keys were not in the ignition. Possible static electricity.

13 Tank Filler Pipe And Cap problem of the 1998 Ford F-150

Failure Date: 12/17/2001

Filler neck cracked and had to be replaced. Manufacturer should have covered the repairs under warranty or repaired it for free and this is a safety/emissions problem and not something caused by the owner.

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14 Tank Filler Pipe And Cap problem of the 1996 Ford F-150

Failure Date: 06/23/2001

When both tanks were full and the rear tank was used the fuel would leak from the neck of the front tank. Returned usps, 2nd attempt made 06/08/07 failed.

15 Tank Filler Pipe And Cap problem of the 1997 Ford F-150

Rubber hose that is connected to the filler tube which goes into the fuel tank is leaking fuel around the frame. Please give any further details.

16 Tank Filler Pipe And Cap problem of the 1997 Ford F-150

Fuel tank assembly: filler tube has cracked, causing the gas to leak. Dealer has been contacted.

17 Tank Filler Pipe And Cap problem of the 1998 Ford F-150

Fuel filler neck broke. Nlm.

18 Tank Filler Pipe And Cap problem of the 1997 Ford F-150

The consumer stated fuel leaked from the gas tank. The vehicle was serviced and the technician stated the filler tube was rusted at the tank 360 degrees around and 100% through.


Other Common Gasoline Fuel System related problems of Ford F-150


F-150 Service Bulletins
F-150 Safety Recalls
F-150 Defect Investigations