Structure Problems of Hyundai Sonata - part 1

Hyundai Sonata owners have reported 58 problems related to structure (under the structure category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Hyundai Sonata based on all problems reported for the Sonata.

1 Structure problem of the 2020 Hyundai Sonata

Failure Date: 08/21/2024

The contact owns a 2020 Hyundai Sonata. The contact stated that upon exiting the vehicle during a rainstorm, she became aware that water had filled the interior of the rear driver's side door panel, which began to leak when the door was open. No warning lights were illuminated. The vehicle was taken to the dealer, who was unable to determine how the water was entering the door panel. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 47,000.

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2 Structure problem of the 2015 Hyundai Sonata

Failure Date: 05/02/2024

The contact owns a 2015 Hyundai Sonata. The contact stated while driving at an undisclosed speed, the sunroof wind deflector detached from the vehicle and flew off. The local dealer where the vehicle was serviced under an unknown recall related to the failure was contacted; however, they advised that the recall repair was completed in 2017 and it was no longer their responsibility. The manufacturer was also contacted and stated that recalls are just one-time repair. The vehicle was not repaired. The failure mileage was approximately 150,000.

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3 Structure problem of the 2003 Hyundai Sonata

Failure Date: 11/20/2022

The contact owns a 2003 Hyundai Sonata. The contact stated that while self-inspecting the vehicle, he noticed the subframe was extremely corroded. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 69,425.  .

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4 Structure problem of the 2022 Hyundai Sonata

Failure Date: 10/10/2022

The contact owns a 2022 Hyundai Sonata. The contact stated that when it rained the driver's side passenger door allowed water to leak into the vehicle. The contact stated that the water was pooling inside the driver's side passenger foot well. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that the door gasket needed to be replaced. The vehicle was repaired; however, the failure reoccurred. The contact had taken the vehicle back to the dealer several times for the failure and was informed that there was nothing that could be done to stop the leak. The manufacturer was informed of the failure. The failure mileage was approximately 31,000.

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5 Structure problem of the 2022 Hyundai Sonata

Failure Date: 06/23/2022

The contact owns a 2022 Hyundai Sonata. The contact stated that on two separate occasions while driving at undisclosed speeds; the splash shield would rip without impact. The contact stated that there was an abnormal sound coming from the vehicle due to the failure. The contact had taken the vehicle to a dealer after the initial failure and had the part replaced out of pocket. After the second failure, the manufacturer was notified, and a case was filed to have the manufacturer cover the cost of the repair. The vehicle was not repaired. The failure mileage was approximately 12,000.

6 Structure problem of the 2018 Hyundai Sonata

Failure Date: 01/08/2018

Tl the contact owns a 2018 Hyundai Sonata. While driving, there was a glare on the dashboard that caused a reflection on the windshield and obstructed the contact's view. A local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was advised of the failure via u. S. Mail; however, the contact had not received a response. The failure mileage was unknown. The VIN was not available.

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7 Structure problem of the 2002 Hyundai Sonata

Failure Date: 05/15/2015

The contact owns a 2002 Hyundai Sonata. While driving approximately 40 mph, the vehicle would veer in either direction independently. The vehicle was taken to the dealer several times, but the failure could not be duplicated. The contact stated that the failure recurred and the vehicle droive into a ditch. The vehicle was towed to an independent mechanic, where it was discovered that the subframe was corroded and the bolts separated. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 180,000.

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8 Structure problem of the 2003 Hyundai Sonata

Failure Date: 07/21/2014

The contact owns a 2003 Hyundai Sonata. The contact stated that while inspecting the vehicle, the front wheels appeared to be angled inward. The vehicle was taken to an independent mechanic, who discovered that the front passenger side of the engine cradle was rusted. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 131,000.

9 Structure problem of the 2013 Hyundai Sonata

Failure Date: 03/01/2014

2013 Hyundai Sonata. Consumer writes in regards to vehicle bumper issues. The consumer stated in March 2014, the bumper fender skirt and inner fender well dropped to the ground while driving on a well maintained road. The vehicle was taken to the dealer, where they stated a plastic bag may have wrapped around the bumper, and pulled it down, but there was no defect. The consumer took the vehicle to a body shop, where they informed her the design was not very good, as plastic parts were used. The second incident happened on may 12th. As the consumer was driving, the right front end dropped again. The consumer returned to the auto body shop, where they fixed it again.

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10 Structure problem of the 2006 Hyundai Sonata

Failure Date: 02/01/2014

The contact owns a 2006 Hyundai Sonata. The contact stated that the driver¿s side sun visor remained in the downward position and obstructed the view of the road. The sun visor was unable to be secured in the upward position. The visor was not repaired and the manufacturer was not notified. The failure mileage was 65,000.

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11 Structure problem of the 2007 Hyundai Sonata

Failure Date: 11/18/2013

I took the car in for a recall on the OCS and the dealer found two fault codes b1701 and b1706 indicating that both passenger and drivers side belt pretensioners resistance is too high. I see there are many 2006 and 2007 Sonatas with a similar issue. With the number of repeated complaints I think there should be a safety recall or some reimbursement for repairs !!!!!!!!!!!!.

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12 Structure problem of the 2012 Hyundai Sonata

Failure Date: 08/30/2013

I brought my car in for routine service where I alerted the service rep to an issue with my dashboard. For over a year I had noticed an area of 'slickness" on my dash . As the summer went on, this area now appears to be melting! I was told that the area was there based on :something " that I had done & had subsequently tried to fix it! needless to say , I was fit to be tied!! how do you accuse someone of something when you do not have the facts? I was told by numerous service people as well as management that this was something that was never seen before! does not one need to conduct an investigation into the matter as opposed to it is your problem -not ours? it is clearly a defect & I want the dashboard replaced!!.

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13 Structure problem of the 2013 Hyundai Sonata

Failure Date: 07/01/2013

The chrome off the indoor handles peeled off and can cut your fingers when trying to open the doors.

14 Structure problem of the 2007 Hyundai Sonata

Failure Date: 05/01/2013

The contact owns a 2007 Hyundai Sonata. While driving at an unknown speed, the passenger side sun visor became detached and obstructed the view of the driver. After resetting the visor in the upward position, the visor continued to detach. The dealer stated that the visor needed to be replaced. The vehicle was not repaired and the manufacturer was notified. The failure mileage was 30,000.

15 Structure problem of the 1999 Hyundai Sonata

Failure Date: 04/03/2013

I own a 1999 Hyundai Sonata and was informed by my mechanic that the front sub frame on the passenger side is rusting through, presenting a severe safety risk to the driver and passengers. There is currently a manufacturer¿s recall showing for the 2001-2004 model from your investigation. Shouldn't the 1999 be included due to it having many complaints due to this corrosion issue. The vehicle was purchased in maryland and owned in virginia for a period of time. It also has been in out of virginia for the last ten years where salt is applied to roadways likely contributing this problem. The vehicle is currently registered in north carolina and the local Hyundai dealership refuses to make the repair.

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16 Structure problem of the 2004 Hyundai Sonata

Failure Date: 03/08/2013

The right side of the engine cradle broke (due to corrosion); the result of this broke the right front half axle, and detroyed right front tire.

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17 Structure problem of the 2003 Hyundai Sonata

Failure Date: 02/13/2013

The chrome on the interior door handle of driver side exhibited a crack and separated. My wife cut her finger on the cracked chrome plating. I contacted Hyundai customer assistance center at 1-800-633-5151 and was told that my vehicle was not included in the door handle recall (I. E. , NHTSA campaign id number: 09v171000). I don't understand how one vehicle can be recalled while others of the same year and model are not.

18 Structure problem of the 2013 Hyundai Sonata

Failure Date: 12/26/2012

This complaint on a brand new 2013 Sonata, is about severe interior windshield distraction caused by the reflection of the interior dash onto the front, drivers windshield. The reflection of the interior on the windshield is so severe that it impairs safe driving. During daylight driving, everything that is located on the top of the interior dashboard vividly reflects onto the interior windshield. Design effects, speakers, steering wheel and even the drivers hands with fingernails on the windshield. Evening driving the reflection is also extremely impaired via distraction, for example the odometer reflects above the interior drivers window, above the mirror and its in full color! on a test drive, after my complaint, the dealer acknowledged this problem and suggested that it maybe from cleaning fluid used during the detailing process and had the car re-detailed, however this did not rectify the problem. I have directly notified Hyundai but have not heard back from them. I believe this a safety hazard and there is a dangerous flaw in the construction of the glass in this car.

19 Structure problem of the 2012 Hyundai Sonata

Failure Date: 08/09/2012

Bumper (rear) fell off Hyundai Sonata 2012 my daughter was reversing in my front yard, when the rear bumper fell off the car. She did not hit anything or another vehicle. She was not hit either. It just fell off! the dealership would not believe us. There are other stories of this on the internet. Please do something, this could have happened on the highway with deadly results. We contacted Hyundai consumer services, they would not fix the problem, or acknowledge an awareness of this problem. Please help. This is a product defect. I am worried by Hyundai's casual lack of concern about this issue. Please do something before this causes any fatality. Sincerely, a worried mom.

20 Structure problem of the 2005 Hyundai Sonata

Failure Date: 11/27/2011

The contact owns a 2005 Hyundai Sonata. The contact stated that while driving approximately 45 mph, the passenger side rear molding to the window fractured and detached from the vehicle. The dealer was contacted and they advised him that there was only a one year warranty on the molding. The vehicle was not repaired. The failure and the current mileages were approximately 36,500. . . . . Updated 12/03/12 the consumer stated the chrome on top of the molding, above the right rear door, became detached and flew off. Updated 01/10/12.

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21 Structure problem of the 2012 Hyundai Sonata

Failure Date: 08/02/2011

The contact owns a owns a 2012 Hyundai Sonata. The contact stated that the headlights illuminated dimmer than normal and made it very difficult to drive at night. The vehicle was taken to the dealer, who stated that the headlights were performing up to standard and they could not alter the design. The manufacturer was made aware of the failure and offered no assistance. The vehicle was not repaired. The failure mileage was 3,788 and the current mileage was 13,000. Updated 06/06/12 the consumer stated the low beams did not project adequately when driving up and down hills and driving around curves. The low beam head light projection decreased up to 50% and sometimes more than 50% depending on the size of the hill or curve. The consumer also stated the vehicle shifted in a rough manner and a fender lining was replaced.

22 Structure problem of the 2004 Hyundai Sonata

Failure Date: 06/10/2011

The internal floor on driver side shows obvious erosion from normal salt exposure in the winter. Dealer ignored my complaint of the ersoin when I went to address another recall regarding salt erosion. Me and a family member received cuts on the finger from peeling covering on interior door handle. Paint near exterior handles scratches easily and eventually reveals the color of the second layer of paint which is a drastically different color from the car's exertior paint color.

23 Structure problem of the 2003 Hyundai Sonata

Failure Date: 04/08/2011

Merged into left lane on highway going about 65mph. Car spun to face opposing way. Hit wall on passanger side, spun back around and went across highway to hit opposite wall. Car had been totalled as I walked away with.

24 Structure problem of the 2002 Hyundai Sonata

Failure Date: 12/01/2010

My car made a loud thud while I was driving and then I heard my tire rubbing the wheel well. I had a very hard time steering and called my local garage. I looked on the internet and saw the specs on the recall and called my complaint into Hyundai. I then had my vehicle towed to the nearest dealer where it sits awaiting repair.

25 Structure problem of the 2002 Hyundai Sonata

Failure Date: 09/03/2010

Was driving 2002 Sonata with child in car daughter got dizzy from gas fumes gas tank was leaking from top of tank,called Hyundai motor corp said car wasn't covered out of warranty,took it to the dealer was told car gas tank had to be dropped to find the problem,Hyundai refused to pay for tank to be dropped, finally took it to be fixed at a local service person ,found the gas tank was leaking from the middle of the tank at the half way mark,he found the tank was leaking to a stress crack on the tank,I find this to be a safety issue regarding this matter,there is a safety regarding stress cracks on the Sonata please call me at [xxx]. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

26 Structure problem of the 2000 Hyundai Sonata

Failure Date: 08/27/2010

I am writing in regard to my 2000 Hyundai Sonata and its sub frame corrosion and the frustration I am feeling from this situation. I was driving to work on Friday August 27th around 520 a. M. And had been on the I-10 freeway about 5 miles going around 65 miles an hour, the road soon has a speed limit of 75 mph its a 25 mile stretch of desert and very heavily traveled by 18 wheelers making the haul to California (los angeles). Anyway, I had just passed a semi and was about to pass another (with one behind me) when I felt something like metal on pavement and thought something was terribly wrong with my front right tire. . . I did all I could to get off the freeway (on the left hand side) the semi behind me almost rear ended me along with several other vehicles on their way to work all I heard was horns, tires squealing, and saw people flipping me off all while I was trying to get off the freeway. I was somehow able to get the car off the road (barely over the yellow line). I tried to look at the front right side but the car was so close to the freeway I would have gotten hit. I didn't know whether to stay in the car or stand outside (if the car would have been hit either way would have been deadly). A police man came by about 10 minutes later and asked if I was okay and had me try to start the car the car would not move as if the gears were gone he used his patrol car to move the car from the roadway and down into the desert median. It was at this point that we took a look and could see that the right front tire was facing out approximately 45 degrees with wheel housing and fender damage. I called a friend, and a tow truck and went to work. The car was taken to a mechanics house and I was told after his inspection that the lower control arm completely separated/detached from the sub frame, with chunks of the frame still attached to the control arm hardware (noticeable severe rust/corrosion) when the lower control arm detached from the sub frame.

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27 Structure problem of the 2004 Hyundai Sonata

Failure Date: 07/25/2010

Chrome is peeling off the interior door handles causing cuts to hands/fingers on my 2004 Hyundai Sonata.

28 Structure problem of the 2004 Hyundai Sonata

Failure Date: 07/18/2010

Interior door handle chrome peeling off causing sharp metal that can cut fingers or hands.

29 Structure problem of the 2007 Hyundai Sonata

Failure Date: 07/17/2010

Door handle on driver's side interior stopped "catching" while trying to open door. Apparently this is a common problem with this vehicle. Have to open window to open door from outside. Cheap, plastic manufacturing. What if I needed to get out of the car during an accident. Opening the window or climbing through another door may not be an option.

30 Structure problem of the 2004 Hyundai Sonata

Failure Date: 07/04/2010

Inside door handles thin covering (appears to be aluminum) is peeling apart and I have cut my hand on the sharp edge which came apart. Dealer will not replace the handle because Hyundai has not recalled the 2004 models which has the ***same problem* the 2003 model.

31 Structure problem of the 2006 Hyundai Sonata

Failure Date: 06/26/2010

I own a 2006 Hyundai Sonata which I bought new. In 2007 I found a crack in the front passenger dash where the cutout for the airbag was located. I took it to the dealership in sierra vista, az and they told me that many of these vehicles have a problem with the perforation in the dash causing the airbag to eventually come out of the dash. It was replaced. Three years later it has happened again the airbag perforation is basically cracking causing the exposure of the airbag compartment in the dash of the same vehicle I previously had replaced. This seems to be a safety issue that is common in this vehicle. Thank you,.

32 Structure problem of the 2002 Hyundai Sonata

Failure Date: 06/08/2010

2002 Hyundai Sonata, chrome on the gear shift knob peels off leaving a sharp edge that causes lacerations.

33 Structure problem of the 2001 Hyundai Sonata

Failure Date: 04/01/2010

Re- 2001 Hyundai Sonata I was on way to work going 93 north towards boston 1 exit away from work when I went over 3 small bumps on highway nothing out of the ordinary, yet my tires felt as if they were not stable I was only going 60 slowed down to 30 took off ramp 1 block away from work, then completely stopped at a cross street intersection to take a right. I proceeded then I flew forward in my car. My car stopped short for a second I thought I hit my shifter in neutral or reverse, that was not the case, I was in drive. Put car in park it made a searing ungodly sound I didn't know what was happening. I got out of my car just as two men came running over to help me. We noticed the tire completely against inside wheel frame. I just had a rim replaced not even 1 month ago and new brakes and tires yet I wasn't sure what this tire like that meant. I couldn't understand why I seem to be having to replace so many things, one right after another, however I was told after towing car to firestone that my whole car undercarriage frame subframe is completely rotted and that the axle is snapped and may even have damaged transmission I called Hyundai to put a complaint in. They told me I have a recall on my car when they looked up my car by the VIN yet I was never notified. They seemed quite caring and empathic to my situation, yet the last question they asked me, blew me away. Christine the operator from Hyundai asked me one more question ms. __ what do you plan to get out of this? are you kidding me? what a question, I asked if I should get a lawyer, and was it an voluntary or involuntary recall she said that Hyundai put this recall into effects after the company realized and found that they may have a defective corrosive situation, yet on the web they were obviously investigated first then did something about it. She said recalls started in July of 09 and are still being issued to date, she said she'd mail me a packet to fill out and send back -OH joy!! cant wait.

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34 Structure problem of the 2007 Hyundai Sonata

Failure Date: 04/01/2010

I have a 2007 Hyundai sonota and both of the sun visors have broken. They will not stay up and out of my line of vision when I am driving. They did not break until a few hundred miles out of waranty, and the dealerships want over $250 to fix them which I cannot afford. Since they block my sight I feel that this a danger that needs to be looked into. [xxx] information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

35 Structure problem of the 1999 Hyundai Sonata

Failure Date: 01/23/2010

I own a 1999 Hyundai Sonata and was informed by my mechanic that the front sub frame on the passenger side is rusted through, presenting a severe safety risk to the driver and passengers. There is currently a manufacturers recall due to this corrosion issue. The vehicle was purchased and driven in minnesota for the last ten years where salt is applied to roadways likely contributing this problem. The vehicle is currently registered in georgia and the local Hyundai dealership refuses to make the repair.


Other Common Structure related problems of Hyundai Sonata


Safety Ratings of Sonata Cars
Fuel Economy of Sonata Vehicles
Sonata Service Bulletins
Sonata Safety Recalls
Sonata Defect Investigations