Electrical System Problems of Tesla Model S - part 1

I own three 2016 Tesla vehicles with the same known safety defect: two Model S p100d and one model x p100d, all equipped with the large drive unit (ldu). The component that fails is the rotor coolant seal in the rear drive unit motor. Coolant leaks internally into the motor and inverter, causing bearing wear, corrosion, isolation faults, and eventual complete drive unit failure. The affected drive units are still installed and available for inspection upon request. This defect puts my safety and the safety of others at risk because it can cause sudden loss of propulsion (especially at highway speeds), power reduction, or total drivetrain shutdown, potentially leading to a crash. Coolant in high-voltage areas also raises electrical fault/fire risks. The problem is widely reproduced and confirmed: Tesla service centers are familiar with it and replace failed units with updated “-u” revisions that include a coolant bypass. Independent ev shops confirm the exact root cause (rotor seal failure) via encoder inspections showing coolant intrusion and through disassembly. This is a documented pattern failure in all 2012–2020 ldu vehicles. No police or insurance inspections have occurred yet, as no crash or total failure has happened. Tesla is aware of the recurring issue through service records on similar vehicles. Early symptoms before full failure typically include rear motor whining/grinding (especially under load), reduced power warnings, “rear drive unit fault” messages, and visible coolant on the speed sensor. These can appear gradually. My vehicles have not yet experienced total failure, but the defect is known to be inevitable. I am proactively monitoring encoder sensors. Because this is a systemic design defect affecting thousands of vehicles with clear safety implications, I request NHTSA open an investigation and require Tesla to issue a recall for free repairs/replacements on all affected 2012–2020 ldu vehicles.

See all problems of the 2016 Tesla Model S 🔎.

I own a 2016 Model S p100d equipped with the large drive unit (ldu). The component that fails is the rotor coolant seal in the rear drive unit motor. Coolant leaks internally into the motor and inverter, causing bearing wear, corrosion, isolation faults, and eventual complete drive unit failure. The affected drive units are still installed and available for inspection upon request. This defect puts my safety and the safety of others at risk because it can cause sudden loss of propulsion (especially at highway speeds), power reduction, or total drivetrain shutdown, potentially leading to a crash. Coolant in high-voltage areas also raises electrical fault/fire risks. The problem is widely reproduced and confirmed: Tesla service centers are familiar with it and replace failed units with updated “-u” revisions that include a coolant bypass. Independent ev shops confirm the exact root cause (rotor seal failure) via encoder inspections showing coolant intrusion and through disassembly. This is a documented pattern failure in all 2012–2020 ldu vehicles. No police or insurance inspections have occurred yet, as no crash or total failure has happened. Tesla is aware of the recurring issue through service records on similar vehicles. Early symptoms before full failure typically include rear motor whining/grinding (especially under load), reduced power warnings, “rear drive unit fault” messages, and visible coolant on the speed sensor. These can appear gradually. My vehicles have not yet experienced total failure, but the defect is known to be inevitable. I am proactively monitoring encoder sensors. Because this is a systemic design defect affecting thousands of vehicles with clear safety implications, I request NHTSA open an investigation and require Tesla to issue a recall for free repairs/replacements on all affected 2012–2020 ldu vehicles.

This issue involves critical safety systems, including the rearview camera, front camera, and autopilot/driver assistance features. The vehicle was taken to Tesla for a recall related to the mcu system. Tesla marked the recall as completed, but no effective repair was performed. The rearview camera remains unavailable, the front camera system is not functioning properly, and driver assistance features continue to be disabled. Tesla returned the vehicle without resolving the safety issue. This condition poses a serious safety risk, as essential visibility and safety systems are not operational despite a completed recall.

See all problems of the 2015 Tesla Model S 🔎.

The rear large drive unit (ldu) has coolant intrusion due to a known design defect in the internal rotor seal. Coolant from the stator cooling system is leaking past the seal into the motor, degrading the winding insulation. An independent inspection by the electrified garage (orlando, FL) on 04/08/2026 confirmed moisture at the rotor sensor (yellow condition) and degraded insulation resistance measured at 3. 0 megohms (should be hundreds of megohms on a healthy unit). The vehicle requires a complete drive unit replacement at an estimated cost of $7,000. This is a well-documented design defect affecting 2012-2016 Model S vehicles. Tesla has acknowledged the issue by redesigning the seals in later production units and performing "coolant deletes" on remanufactured replacement units, but has not issued a recall or extended warranty coverage. The vehicle currently has 53,542 miles and no prior drivetrain warnings, yet the drive unit is failing due to a manufacturing/design defect, not owner abuse or normal wear.

The vehicle developed a leak in the ac condensate drain. The leak is directly above the safety restraint control module. The module got wet deactivating the vehicle and causing havoc with the airbag system. Many electrical systems turned off such as the power to the steering wheel buttons( the left blinker, the right blinker, and the horn). Luckily this happened while my vehicle was parked but if this happened while someone was accelerating or driving on the highway they would lose control of the vehicle. I spoke to a Tesla service tech about the concern and he informed me that this ac leak happens very often in the 2021 and newer Tesla Model S vehicles and that Tesla is aware that the ac drain leaks onto the restraint contol module but has not created a technical service bulletin or a recall for the safety issue.

See all problems of the 2022 Tesla Model S 🔎.

The contact owns a 2021 Tesla Model S. The contact received notification of NHTSA campaign number: 22v045000 (electrical system, seat belts); and requested to be removed from the recall distribution list. The local dealer and manufacturer were contacted.

See all problems of the 2021 Tesla Model S 🔎.

The charge port latch failed to release the mobile connector (consistent with TSB sb-18-44-002) I had to call Tesla customer service for manual release instructions, which was very difficult to get through to (unclear through the Tesla app) after manual release, the mobile connector was damaged since it got stuck during a rainstorm. Tesla replaced the entire charging port for ~$1,000 without first testing the mobile connector though a known defect, TSB sb-18-44-002 was never applied to my vehicle and since my vehicle was out of warranty, I was charge for the full replacement of the charging port. I was put at risk because I was stranded with a charging port cable unable to release from my vehicle and unable to drive.

See all problems of the 2017 Tesla Model S 🔎.

The rear door handle has failed and now the door pops open when parked.

See all problems of the 2014 Tesla Model S 🔎.

Agency: national highway traffic safety administration I am submitting a complaint regarding repeated denial of access to charging infrastructure for my electric vehicle due to fraudulent billing activity within Tesla’s supercharger network. I own a 2014 Tesla Model S located in alabama. My Tesla account has repeatedly recorded supercharging sessions in California that were not performed by my vehicle. Tesla customer support representatives have acknowledged that this issue appears to involve VIN cloning or a flaw in their charging identification system. Because I blocked my credit card to prevent fraudulent charges, Tesla’s system repeatedly flags my account as having unpaid balances and automatically disables my vehicle’s access to the supercharger network until those balances are resolved. This creates a situation where my vehicle can be denied access to charging infrastructure even though the charges are fraudulent and unrelated to my vehicle’s actual activity. The issue has occurred multiple times over several months and requires repeated calls to Tesla customer support to restore charging functionality. Loss of access to charging infrastructure can significantly impact the usability and operational reliability of an electric vehicle. I am requesting that this issue be investigated as a potential defect in the supercharger billing or authentication system that could affect multiple vehicle owners.

While charging my 2013 Tesla Model S, the vehicle experienced a charging system failure and would no longer charge. Upon inspection, I discovered water intrusion and corrosion on the lower portion of the charging-related electronic circuit board at the bottom of the charging port and right where the high voltage cables are located as well. The affected electronics are located in an area that is not normally exposed to water and is not owner-serviceable. Later model Tesla Model S vehicles (2014 and newer) include a drain in this exact location, which this vehicle does not have. This design change appears to directly address the same water accumulation issue that caused the failure in my vehicle. The failure results in loss of the vehicle’s ability to charge, rendering the vehicle inoperable. Tesla declined to repair the issue, stating the vehicle is out of warranty, despite acknowledging the design change in later models. This appears to be a latent design issue related to water ingress into critical charging electronics, which presents a safety and reliability concern due to loss of propulsion capability and water exposure to high voltage parts.

See all problems of the 2013 Tesla Model S 🔎.

-airbag warning light on -horn not working -steering wheel scroll buttons not working -clicking noise when turning wheel this failure occurred during normal driving. Airbags will not deploy and horn is inoperable, creating a safety risk myself and my family. I have never been into any accidents and have only driven normal. These safety systems should not fail. This is a manufacturing issue.

My 2016 Tesla Model S (45,500 miles) is experiencing a complete failure of the media control unit (mcu1), resulting in a total loss of the rearview camera display and defrost/defogging controls. This is a critical safety hazard. The unit was previously replaced by Tesla in 2021 under NHTSA recall 21v-035. However, this replacement part has failed again after only a few years of low-mileage use. Tesla service is refusing to provide a free repair or a goodwill discount for an mcu2 upgrade, claiming the 'recall repair' only had a 1-year warranty. It is unacceptable that a safety-critical component replaced under a federal recall fails twice in 45,000 miles. Tesla has failed to provide a permanent fix for the emmc defect identified by NHTSA. By refusing to restore the camera functionality without charging full price, Tesla is knowingly allowing a safety defect to persist. I request an investigation into these premature failures of recall-replaced components.

The contact owns a 2024 Tesla Model S. The contact stated that after an update was performed over the air (ota), the scroll option changed, and the contact was unable to control the speed of the vehicle. There was no longer a maximum speed limit. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 5,000.

See all problems of the 2024 Tesla Model S 🔎.

I am the current owner of a 2014 Tesla Model S equipped with mcu1. While driving, including at freeway speeds, the center touchscreen has rebooted unexpectedly, showing only the Tesla logo before recovering. During these reboots, critical vehicle functions are unavailable, including the rearview camera, hvac/defrost controls, and other essential features. This failure matches the exact safety defect described in NHTSA recall 21v-035 related to the mcu/emmc failure. I reported this safety issue to Tesla service and provided photo evidence of the screen rebooting while driving. Tesla has refused to address this as a recall or safety repair. Tesla claims the recall was previously completed under a prior owner but refuses to provide any documentation proving that the recall repair was actually performed, citing prior owner privacy. Tesla has further stated that diagnosis of this active safety defect would be customer-paid due to the basic warranty being expired and has indicated that the only path forward is a paid infotainment upgrade. Tesla is effectively requiring payment to diagnose and resolve a known safety defect. As the safety defect is actively occurring while driving and Tesla has marked the recall as complete without providing proof or correcting the issue, I am requesting NHTSA review whether Tesla is improperly closing out recalls without ensuring the defect has been remedied and whether charging customers to diagnose known safety defects is appropriate. After entering my VIN into NHTSA’s recall lookup, NHTSA shows recall 21v-035 (mcu/emmc failure) as recall incomplete for my vehicle. This directly contradicts Tesla’s claim that the recall was previously completed. Tesla has refused to provide documentation and is requiring paid diagnosis and a paid infotainment upgrade despite the recall being listed by NHTSA as unresolved.

My 2015 Tesla Model S has a serious safety issue where the vehicle suddenly reverts to park while driving and will not stay in drive. I had the car serviced at Tesla’s austin ridgepoint location, and they documented that the issue was “resolved” and “validated,” but the problem continues exactly the same. Tesla replaced the rear motor speed sensor, performed tests, and charged me $522 for the repair. However, the vehicle still cannot stay in drive and remains unsafe to operate. After I reported that the repair did not fix the issue, Tesla deleted the entire service appointment and technician notes from my account, removing documentation of the failed repair. This is a critical safety defect involving unexpected shifting behavior and high-voltage component concerns. Tesla has not resolved the issue and has removed evidence of the repair attempt from my service history. I am requesting NHTSA assistance so Tesla properly addresses this safety hazard.

This is a supplemental filing to my prior NHTSA complaint (#11697718) regarding a high-voltage isolation fault and shutdown risk. The vehicle displayed warnings including “vehicle may shut down during driving,” “may not charge,” and repeated bms isolation fault messages. It became inoperable at a public charging station. The manufacturer confirmed isolation faults in the drive unit and the a/c compressor. Their own service notes stated that the vehicle “may shut down during regular driving” and that charging “may not be safe. ” despite this, the vehicle was left at 0% state of charge for an extended period and then charged by the manufacturer. They later stated to a regulator that the vehicle was “trickle charged at 1 amp for 6 hours,” but the vehicle’s range increased by approximately 100 miles, which is not physically possible at that charging current (1 amp at 240v for 6 hours = 1. 44 kwh ? 4–5 miles). This discrepancy suggests the vehicle may have been charged at a higher rate than claimed and without proper cooling, despite the documented a/c failure that is necessary for battery thermal management. Battery condition is unknown because the manufacturer refused to perform or provide a battery health analysis, isolation resistance values, thermal logs, or charging session data. The safety defect could not be verified as repaired. While this safety issue remained unresolved, the manufacturer rejected a Tesla roadside tow arranged under regulator instruction to second service center and instead arranged an unauthorized tow to remove the vehicle from their facility without my consent. The vehicle was taken to a non-manufacturer storage lot while still in an unsafe state. I am concerned about: • high-voltage isolation faults, • shutdown risk during driving, • unsafe charging performed by the manufacturer, • possible battery damage from low soc and charging without a/c cooling, and • mishandling of an active safety defect. The vehicle is available for inspection.

My [xxx] mother owns a 2014 Tesla Model S p85+ (VIN: [xxx] ) with only 50,367 miles. The vehicle suddenly became completely inoperable without warning. It would not turn on, would not charge, and the charge port would not open. The vehicle had to be towed. Tesla diagnosed failures of the high-voltage battery contactors, the onboard charger assembly, and hv circuit integrity. These are essential high-voltage components that should not fail at such low mileage. When these parts fail, the vehicle loses all ability to charge, loses all propulsion capability, and becomes a stranded hazard. This represents a safety concern because the vehicle can shut down without warning and cannot be moved, which could leave occupants stuck in unsafe conditions or traffic. The charge port failing to open is also a safety issue, as the vehicle cannot be charged in an emergency and the owner has no way to safely get the vehicle off the road once it loses power. Tesla quoted nearly $4,000 for repairs and refused goodwill assistance even though this is a known early Model S issue and these components have been redesigned in later models. My mother is on a fixed social security income and cannot afford the repair or even the diagnostic fee. This situation may cause her vehicle to be repossessed through no fault of her own. I am requesting NHTSA to review premature high-voltage component failures on early Tesla Model S vehicles, as these failures pose safety risks and leave owners stranded with no warning. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

While driving on the freeway in the fast lane at 75 mph i80w, the car began a loud humming sound that came from the rear. My passenger and I noted that it was significant sound that we took a video to record the sound. I was the driver and I noticed that the sound increased as I accelerated. Then without any warning the car began to decelerate and no longer accelerated. The car slowed considerably to 35 mph and it became a major safety issue because I had to cross all lanes of traffic at this slow speed. It was only after the car had completely shut down that the warning messages began to display. I reached the side of the road and we waited for the tow truck driver for about an hour. Subsequently, the car was towed to a Tesla dealer near my home. I was informed that the drive unit needed to be replaced with an explanation of internal failure, costing over $7000. However, the root cause of the internal failure was never explained or investigated even at my request stating that they do not take apart the drive unit. This incident occurred after driving 7hrs of heavy rainfall for 2 days. A quick google search of "2016 Tesla Model S drive unit failure" reveals plenty of Tesla owners that had similar issues.

This is an update to NHTSA complaint #xxx with new safety information. My 2017 Tesla Model S (VIN [xxx] ) has a confirmed high-voltage isolation fault. Tesla replaced the rear drive unit under warranty, but Tesla’s own technician notes now state: “there is a risk of isolation alerts reoccurring during regular driving, use of hvac system, or DC charging. ” “vehicle may power off due to isolation faults when the air conditioning is used. ” this is Tesla acknowledging in writing that the vehicle may shut off during normal driving, even after repair. This presents a serious crash risk. The original failure occurred during supercharging, with warnings including: • “electrical system power reduced — vehicle may shut down unexpectedly” • “vehicle may not restart” • “air conditioning reduced — DC charging reduced” Tesla reproduced the isolation fault during diagnosis. Even after replacing the rear drive unit, Tesla documented that the isolation defect still exists and prevents a battery health check or DC fast-charge validation. Tesla has attempted to return the vehicle to me in this unsafe condition, while admitting the defect persists. They also stated they may charge storage fees or tow the vehicle, despite the unresolved safety issue. The defect affects the hv bus and can cause loss of propulsion, shutdown during driving, and charging failure. Tesla has not provided numeric test results (megohm isolation readings, insulation tests, or validation data) proving the vehicle is safe. This is an ongoing, manufacturer-confirmed hv isolation defect that can lead to sudden power loss. I request NHTSA review Tesla’s handling of this issue and link this filing to case #xxx. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

After a high-voltage junction box repair performed by Tesla, the vehicle shut down 15 miles after leaving the service center. Tesla replaced the high-voltage harness at no cost but provided no explanation. After the hv harness replacement, new proximity/sensor alerts began triggering that were not present before their hv work. Multiple reasonable diagnostic procedures were refused, including bench-testing the sensors. Tesla is pressuring me to take possession of the vehicle without providing written confirmation that it is safe to operate following the hv system failure and subsequent replacement of hv components. I am concerned the vehicle may have unresolved high-voltage or wiring issues that could pose a safety hazard.

Rear emergency release cable does not open the trunk. The latch mechanism failed with a trunk full of groceries, I pushed down the rear setts to access the trunk compartment and crawled back and popped open the emergency release cable and it did not function. I have a service for the car scheduled for Dec 2nd to repair/replace the latch mechanism.

See all problems of the 2020 Tesla Model S 🔎.

I am writing to formally report a recall-related safety defect that occurred after the emmc recall service on my vehicle’s media control unit (mcu). Following the recall, the display adhesive began to leak and the screen started separating from its frame. The adhesive continues to drip onto the dashboard and the display shows signs of delamination. This is a safety issue that directly affects driver visibility and may result in electrical contamination inside the mcu. Under federal law, Tesla is required to correct any defect that is related to or arises from a recalled component. This obligation is clearly stated in 49 u. S. Code section 30120 and 49 cfr section 573. 6. The adhesive leakage and display delamination meet the definition of a related safety defect under 49 cfr section 573. 5(c) because the problem is connected to the same system that was recalled and repaired. A manufacturer performing a recall repair must return the system to safe operating condition. Tesla is therefore responsible for verifying and correcting any new or worsening safety defect identified during or after recall service. Tesla’s own internal service bulletin sb-21-17-003 confirms this obligation. It states that if display delamination, bubbling, or adhesive leakage is observed, the entire mcu assembly must be replaced. The service department’s statement that Tesla is “not obligated” to inspect or replace the screen is incorrect and contradicts both federal recall requirements and Tesla’s own technical documentation.

On [xxx], at approximately [xxx], I was driving my 2013 Tesla Model S (VIN: [xxx] ) on [xxx] in barrow county, georgia when the instrument cluster/speedometer display went completely blank while driving. This is an intermittent issue that occurs without warning - the display turns off and sometimes freezes. Because the speedometer was not displaying, I had no way to know my actual speed. I was pulled over by barrow county sheriff’s office and cited for speeding. I explained the instrument cluster malfunction to the officer at the scene and showed him the blank display. I took my vehicle to Tesla service center in duluth, GA (3380 satellite blvd) on November 4, 2025 - as soon as I could get an appointment after the incident. Tesla cleared the filesystem caches but did not inform me about the existing emmc recall (sb-21-21-001) that affects my vehicle, nor did they perform the recall repair. My 2013 Model S is equipped with the mcu1 with the 8gb emmc that is subject to NHTSA recall 21v-119. This is a known defect that NHTSA determined to be a safety issue because it affects critical displays including the speedometer, backup camera, and turn signal indicators. I have video evidence of the malfunction occurring and the Tesla service receipt documenting the issue. The fact that Tesla’s service center did not notify me of the applicable recall or perform the free recall repair. This defect directly resulted in me receiving a traffic citation because I could not see my speedometer while driving information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

The instrument panel went blank permanently posing a safety hazard due to loss of vehicle function status indicators such as speed, direction, gauges, warnings, and signaling.

While charging at a Tesla supercharger, the vehicle began making extremely loud mechanical noises on October 7, 2025, as if something inside the high-voltage system was about to explode. A warning appeared stating “vehicle may shut down at any time. ” a service request was opened the next day. Tesla scheduled the first available appointment nearly a month later, leaving the vehicle unsafe to drive. Before that appointment date, on October 31, 2025, the vehicle completely shut down at a supercharger and could not be restarted. Tesla roadside assistance was dispatched three times before the car was successfully towed to a Tesla service center. The failure was diagnosed by the service center as a high-voltage isolation fault logged in the battery management system. The problem disables the vehicle suddenly and without warning, posing a serious safety hazard if it occurs while driving. Warning lamps and shutdown messages were present prior to the failure. Tesla service staff stated they could not access diagnostic data until the customer paid for unrelated parts (12-volt battery and a/c compressor). After being challenged, they later retrieved limited battery data proving that the high-voltage system had recorded faults. Tesla has not yet issued a written warranty determination or performed a full battery inspection. The incident demonstrates that a high-voltage battery isolation fault can cause the vehicle to become completely inoperable and may create risk of sudden loss of power while driving or charging. The component (battery pack and related electrical systems) remains in Tesla’s possession and can be inspected upon request.

November 20, 2025 to the national highway traffic safety administration (NHTSA) office of defects investigation subject: safety defect complaint – Tesla Model S I am submitting this complaint regarding a serious and dangerous safety defect involving my Tesla Model S. Safety defect summary:    •   after the high-voltage battery failed, the vehicle would not enter neutral.    •   I had to use tow mode in the middle of a street on a hill to avoid blocking traffic.    •   once in tow mode, the car could not enter park and the emergency/parking brake would not engage.    •   the car became completely free-rolling, posing danger to myself, other drivers, and pedestrians.    •   when Tesla returned the car to my home, their technicians also could not get the vehicle into park or activate any emergency braking system.    •   the car is currently stuck in tow mode in my driveway with physical objects placed behind the wheels to prevent it from rolling. Why this is a safety hazard: a vehicle that cannot shift into park, cannot use its emergency brake, and remains free-moving after a failure represents a serious safety defect. This occurred without warning and left the vehicle unsafe to operate or even store. Request: I respectfully request that NHTSA investigate this as a potential safety defect affecting the Tesla Model S when the high-voltage battery fails. A car should never lose all ability to secure itself.

I had been driving in the rain and the battery got wet. This was found to be due to corroded umbrella valves which allowed water to get in. The car had not been submerged or in deep water, simple driving on the interstate. The car gave me a warning "service is required-car may not restart. " I started out for the service center and the car failed after 65 miles. I thankfully was in a safe place when it happened. I had to be towed from portland, maine to londonderry, nh for service. The umbrella valves were replaced at my cost $1,871. 12). The umbrella valve problem is occurring on many models and Tesla is repairing them on the newer models, free of charge. They are not calling it a recall (it's a service notice) but I think I should be reimbursed for the repair since they should repair this potentially dangerous problem on all models, not just newer models.

I have documented examples of 3 total incidents now where a Tesla ota "update" on my vehicle caused a safety issue. Event 1: Nov 27, 2025. Tesla ota update renders my left turn light non-functional for ~24 hours. Resolution per forums only was to not touch the card for 24 hours to allow it to shift into "sleep" mode which would resolve the issue. Instructions were that only a service center could resolve the issue. Event 2: sept 3, 2025. Tesla ota update renders my car unable to charge. The issue is resolved following a ~24 hour "sleep" cycle which allows my car to somehow resume charging. Telsa advised the only resolution was to come in for service and to replace a $3000 part. Event 3: sept 23, 2025. Tesla ota update once again renders my car unable to use it's left turn light. Power cycling the vehicle was able to resolve the issue but once again the instructions was only that service could resolve the issue. Each "update" risks sigificant "safety" related issues and Tesla's only resolution is to pay hundreds of dollars for someone to "troubleshoot" that which shouldn't be a problem.

2013 Model S VIN [xxx] : 'voltage sense open detected' poses shutdown risk on may 2021 replacement battery. Tesla claims 4-year warranty vs. Standard 8-year; local service redirects without resolution. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

On [xxx], I was driving my recently purchased 2018 Tesla Model S (VIN: [xxx], mileage approx. [30,536]). The vehicle was purchased directly through Tesla’s app in late August 2025 and delivered to me the same day of the incident. Approximately 4. 5 hours after delivery, while driving with my son, white smoke began to come out of the cabin air vents. Within minutes, the smoke turned black and rapidly filled the interior of the car. I immediately pulled over and evacuated the vehicle with my son. Shortly after, the car caught fire and was completely destroyed. No modifications had been made to the vehicle, and it was sold to me as inspected and certified by Tesla. The sudden appearance of smoke from the vents and rapid escalation to a full vehicle fire posed a severe danger to me, my child, and others on the road. I am reporting this to NHTSA to document the incident and to request that the agency investigate whether Tesla Model S vehicles have underlying defects that may cause dangerous cabin fires shortly after use. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

See all problems of the 2018 Tesla Model S 🔎.

Premature hv battery bms failure after Tesla replacement – safety risk of fire and sudden power loss.

An investigation has been conducted into a persistent and widespread defect affecting the 2015 Tesla Model S and other early models equipped with the first-generation media control unit (mcu1). This defect manifests as the physical degradation and spontaneous leakage of a sticky adhesive substance from the edges of the vehicle's central infotainment screen and instrument cluster. The leaking substance is not merely a cosmetic issue but presents a credible safety risk to vehicle occupants and the vehicle itself. The substance is a source of volatile organic compounds (vocs), a class of chemicals with a low boiling point that are known to off-gas into the ambient air, a problem exacerbated by high temperatures. Exposure to these compounds can lead to both acute and long-term health consequences, including respiratory irritation, headaches, and in some cases, serious chronic illnesses. Furthermore, the presence of flammable solvents and components within the adhesive, combined with the heat generated by the electronic components of the mcu1, creates a potential fire risk. This report is submitted to the NHTSA to provide a detailed, technical analysis of the adhesive degradation and leakage in the 2015 Tesla Model S. The purpose is to formally document this specific defect as a safety issue that warrants regulatory action, separate from but related to the manufacturer's previous recall for the mcu1's emmc memory wear. It is essential to demonstrate that the adhesive failure is not a cosmetic inconvenience but a distinct material failure with serious implications for occupant health and vehicle safety. This report aims to provide the necessary evidence and analysis to support a formal investigation and a comprehensive recall that fully addresses this physical defect.

The center touchscreen in my Tesla Model S developed a yellow discoloration and later began leaking a sticky fluid from the edges of the display. This fluid appears to be seeping from inside the screen and emits a noticeable odor. The touchscreen is the primary interface for controlling most of the vehicle’s safety-critical systems, including the backup camera, gear selection, climate control, lights, and driver assistance settings. The leak causes visible streaking and distortion on the display. This directly impacts the rearview camera feed — making it harder to see obstacles or pedestrians when reversing — which is a federally mandated safety feature under fmvss 111. The problem worsens in hot weather and may result in fluid dripping onto electronics below, creating an electrical hazard or sudden display failure while driving. This appears to be a known design flaw in which the adhesive or seal inside the display fails over time. The issue can impair visibility of safety alerts, rearview camera images, and vehicle status, posing a significant safety risk to occupants and others.

Tesla originally confirmed issues with the mcu1 system in my vehicle and upgraded it to mcu2. I paid $1,599 for the repair/upgrade. Since then, the center screen has continued shutting off while driving. When this happens, the instrument cluster and controls go dark, I cannot see my speed, use the blinkers to signal, operate the ac/defroster, or access other critical vehicle functions. This has occurred multiple times on highways, including us-22 in new jersey, which created serious danger because I could not monitor speed or signal properly. Although Tesla addressed the mcu1 problem by upgrading me to mcu2, they told me afterward the vehicle was still “safe to drive,” despite the failures continuing. I believe this is unsafe because I lose visibility of all driving information and access to basic controls. Tesla now refuses to repair these ongoing problems. After I raised complaints about the severity of the issue, I was dismissed and mocked for my speech disability during phone calls, and Tesla placed me on a service restriction. As a result, I am unable to obtain further repairs for this safety defect. I am afraid to drive the car. No adaptive cruise control, automatic emergency braking, blind spot warning, forward collision warning, lane departure warning, lane keeping assistance, parking collision warning, or rear cross traffic warning features were involved in this failure.

Many air bubbles are appearing towards the bottom of the instrument panel on our 2015 Tesla Model S. This started a couple of weeks ago and the bubbles are increasing in size and number and they are moving upwards. The bubbles don’t presently obscure important driver information such as the transmission mode (drive, park, reverse, neutral), remaining battery range (e. G. 80%), car speed (mph), parking sensor distance, brake light status, car door open, frunk open, tailgate open, time, outdoor temperature, car lights on/off, warning lights, etc. However, the bubbles likely will do so in the future. Much of this information is vital for safe driving (e. G. Transmission mode, speed (mph), remaining battery range, brake light status, and warning lights). As such this display should be replaced by Tesla at nominal or no charge to the owner. According to the internet, the cause of these air bubbles is a failed seal around the instrument cluster that allows a lamination fluid between the lcd display and the cover glass to leak out. It is a very common problem with older Model S’s. It is a critical safety problem.