Other Fuel System Tank Assembly Problems of Toyota Sienna

Fuel line leak above gas tank. Leak caused by friction between pressurized fuel line and car frame.

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My dash panel warning lights 4 or 5 lite up, took it to a Toyota dealer, he put it on a computer and stated that ,your catalitic converter, muffler and other parts need to be replaced. Took it to another mech. He put a pint of lukus gas treatment,told me to fill the tank with higher octaine gas and run it in 4th gear .

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Fuel tank access door hinge is broken. Can't fill gas tank up. If fuel door is removed sliding door won't open. Fuel door hinge broke because the fuel door pin has so much tension that it broke the hinge. This caused a safety issue because the door cannot be opened from the inside if it is not closed all they way or pushed closed enough for the sensor to allow the sliding door to open. This event was reported past the 36 month warranty, (at 40 months, but less than the mileage warranty), but had begun before the warranty had ended. Current owners should be aware that if there are instances beginning of the door not being able to be opened, should check the hinge and pin tension and have it fixed while it could be under warranty. This should be an item covered under an extended warranty due to the safety issue of not being able to exit the vehicle in an emergency situation. This happened several times while parked and exiting the vehicle. There are other instances of this issue on different Sienna and Toyota forums. Toyota service manager confirms that it is excessive, but only resolution would be to replace cable with no guarantee it wouldn't have excessive force also. Only other resolution would be to have service bulletin issued by Toyota. Your tracking number assigned by NHTSA for this issue is 11025478. Please keep this number for your records and for future reference. Once your complaint has been processed, you will be able to view it online and find any related documents. Please allow two business days for NHTSA to review your complaint.

Recently, at approximately 80,000 miles, the upper hinge of the fuel filler door (the door covering the gas tank access) failed. This appears to have been caused by pressure exerted on the door by the safety switch governing the driver side sliding passenger door. . Read more...

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The contact owns a 2012 Toyota Sienna. The contact stated that there was a knocking and swooshing sound coming from the fuel tank. The noise would become louder when the contact was driving at lower speeds. The vehicle was taken to the dealer on several occasions. The dealer replaced the fuel tank but the repair did not correct the problem. The manufacturer was notified who stated that the noises were normal and offered no assistance. The failure mileage was 836 and the current mileage was 5,384. Updated 2/12/13.

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I purchased a 2004 Toyota Sienna le in 2003. The date that I was to pick up the brand new van I was informed of a recall. When I pick up the van I was told that the recall concerning the gas tank was made. Now, the gas tank is linking, what should I do now.

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Consumer received recall 03v291000 for replacement for the fuel tank. No parts were available.