Ford Excursion owners have reported 5 problems related to brake disc (under the service brakes category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Excursion based on all problems reported for the Excursion.
While braking at highway speeds steering wheel pulled to the left/right and shimmied intermitenlly. Dealership was notified, but did not resolve the problem.
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Rotors warped at 32,000 miles, warped again at 34,000, then at 35,000, warrantied twice. Truck won't go more then a few thousand miles without warping rotors made first 32,000 on factory since tried two different aftermarket after 4 failures from Ford. My driving hasn't changed only the front rotors. Dt.
When applying brakes there is a squeaking sound and pulsation. Dealership is aware of problem.
When applying brakes shudder can be felt in the front braking system.
After 10,000 miles, brakes violently pulsate when braking and almost losing control of vehicle at highway speeds. I have had this vehicle repaired @ 10,000 miles, 20,000 miles and now at 30,000 miles it needs to be repaired again!!!.