Brake Master Cylinder Problems of Ford Excursion

The contact owns a 2003 Ford Excursion. The contact stated that the vehicle lost its power steering and the brakes failed. The failures have occurred twice. While driving at an unknown speed on the highway, the master cylinder and the hydro boost failed while the brakes were being applied. This forced the master cylinder into the engine compartment. The dealer and manufacturer have not yet been notified. The contact is an afc certified technician and replaced the components himself. The current mileage was 64,000 and failure mileage was 60,000.

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Vehicle was parked in my garage. I was in the garage at the time. Began smelling burning electrical smell. Found white smoke coming out of engine compartment, increasing dramatically in volume. In just a few moments, the smoke was a solid curtain coming from the gap between the hood and driver side front fender. Opened hood and found an electrical switch on the brake system master cylinder creating the smoke. Using a rag I pulled the switch away from the cylinder and it was melted in half. The part of the switch connected to the electrical wire continued to smoke. I disconnected the remaining piece of the switch from the wire and it stopped smoking but everything was hot.

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