Engine And Engine Cooling Problems of Ford Expedition - part 1

Ford Expedition owners have reported 936 problems related to engine and engine cooling (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Expedition based on all problems reported for the Expedition.

1 Engine And Engine Cooling problem of the 2021 Ford Expedition

Failure Date: 04/18/2026

I took my vehicle to the dealership to have all recall work done on Feb. 11th 2026. I was told I am up to date on all my recall work at that time. When I received my vehicle back it would intermittently just shut down for no apparent reason while sitting at stop lights, or just stopped in that fashion. I called and the dealership they said unless they could recreate the issue somewhat easily there was noting they could really do. So while parked in driveway the vehicle again had no power, I used my emergency key to get into vehicle and opened the hood to which I found the battery terminal connections were never tighten. I could take them off by hand. This told me the mechanic at the dealership didn't complete job and tighten my battery connections, fast forward to April 18th, it was raining, I parked vehicle, still running, went into post office ( I was only gone for 30 seconds)and I came out to white smoke billowing out from under the hood. I opened hood the large flames shooting up. I quickly grabbed a fire extinguisher I had in the car and put 90% of the fire out, it was still burning at the fuse junction box, moments later a police officer showed up with fire extinguisher and was able to put it out. The car would not stop running, so once the fire dept. Arrived they had to cut the battery terminals to shut the vehicle down. This was also the first time I drove vehicle in the rain since my recall work was done. The fire dept. And I realized the fuse box cover was not in place. So now this same mechanic that did't tighten battery terminals was also neglectful in not replacing the fuse box cover. I believe this neglect partially if not wholly caused this fire. It is highly probable that water got into the fuse box and shortened everything out which caused the fire. I have a document from the dealership that states they did the recall work for 22s36 - underhood fires. But this website says this work was not performed. No inspection from anyone has been done.

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2 Engine And Engine Cooling problem of the 2012 Ford Expedition

Failure Date: 04/04/2026

The contact owns a 2012 Ford Expedition. The contact stated that while his wife was driving 30 mph, the transmission unexpectedly downshifted, causing the occupants to lunge forward. The tires squealed and the wheels locked up. The vehicle was turned off but failed to restart. No warning light was illuminated. The contact stated the failure was associated with NHTSA campaign number: 16v248000 (power train). A tow truck company was contacted, and was able to restart the vehicle, but the failure persisted. The local dealer was contacted and confirmed that there was no recall coverage associated with the VIN. The vehicle was not diagnosed or repaired. An attempt was made to contact the manufacturer, but there was no response. The failure mileage was approximately 166,000.

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3 Engine And Engine Cooling problem of the 2018 Ford Expedition

Failure Date: 03/31/2026

Vehicle experienced catastrophic timing system failure causing engine to jump time and stall at idle, creating a safety hazard due to risk of sudden loss of power. This is a repeat issue originally documented under warranty (2020) and again during recall/service program 21n03 (2021), where repair was declined as “not severe enough. ” recall 24e13 (software update intended to prevent timing chain failure) was completed in 2025, but failed to prevent this exact condition. Vehicle is now inoperable and unsafe. This raises concerns about the effectiveness of the recall remedy and prior service handling. We've also submitted a case to Ford: cxh07545978w9w1d2.

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4 Engine And Engine Cooling problem of the 2024 Ford Expedition

Failure Date: 03/29/2026

This is a report of a recurring, life-safety defect involving unintended vehicle movement in a 2024 Ford Expedition. The vehicle has experienced two separate incidents where it was placed in 'park,' remained stationary for 13-30 seconds, and then began driving itself backward without driver intervention or throttle input. Incident 1: occurred on March 29, 2026 and I have this one on video. Incident 2: occurred on April 8, 2026. The video clearly shows the vehicle remaining stationary and in 'park' for 13 seconds before the unintended movement begins. This delay proves the movement is not a 'start-up rocking' sensation or 'normal clutch drag,' but a delayed mechanical or electronic failure of the park actuator or transmission system. I presented the vehicle for service at a Ford dealership on April 17, 2026. Despite my report of a delayed-onset rollaway, the dealership documented the issue as a 'normal and desired characteristic' of the 10-speed transmission. They characterized the event as a minor 'rocking' sensation that occurs immediately, which is factually contradicted by my video evidence showing a 13-second delay. This leaves me with an unsafe vehicle prone to unintended movement. I am requesting a formal investigation into a potential park-engagement failure.

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5 Engine And Engine Cooling problem of the 2018 Ford Expedition

Failure Date: 03/01/2026

I am writing to express concern regarding a significant engine issue with my 2018 Ford Expedition. At approximately 122,000 miles, the vehicle developed a cylinder 4 misfire accompanied by low compression, indicating an internal engine failure. This type of issue seems premature for a well-maintained vehicle and has resulted in major repair considerations, including potential engine replacement. Given Ford’s reputation for durability and reliability, I find this failure both unexpected and concerning. I have kept up with regular maintenance and did not anticipate facing a major engine issue at this mileage. I am requesting that Ford review this situation and consider a recall. I have seen and heard of a lot of folks having this same issue at such an early mileage.

6 Engine And Engine Cooling problem of the 2004 Ford Expedition

Failure Date: 02/25/2026

The contact owns a 2004 Ford Expedition. The contact recently purchased the vehicle and stated that while driving at an undisclosed speed, the transmission hesitated before upshifting with the accelerator pedal depressed. Additionally, while stopped at a traffic light, the vehicle rolled backwards when the accelerator pedal was depressed before responding as needed. There was no warning light illuminated. The contact attempted to return the vehicle to the independent dealer where the vehicle was purchased; however, the dealer declined to assist. Recently, the vehicle stalled, and it was towed to an independent mechanic to be diagnosed. The mechanic retrieved fault codes for the engine and stated that the tcm needed to be replaced. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was unknown.

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7 Engine And Engine Cooling problem of the 2024 Ford Expedition

Failure Date: 02/14/2026

Bought the car on Feb 14th 2026. We were told avis car sales in fontana does their vehicle inspection on every car before its sold. We noticed the two back tires on the Expedition were bald and showing cords. We told tawnya and george about the tires and they said they would order them, they'd be in within two days and to bring the car back to get them replaced. When we got home we setup Ford diagnostics and found out the oil life was at 29% so they also lied and sent us out with bad oil. We checked the dip stick and yeah super dark oil. We've called two days in a row and keep getting told they are busy and they will call us back, they have not. We have tried to reach corporate but they dont have a department for this. The vehicle is currently sitting because of how bad the tires are, its 100% not safe to drive. Trying to get the dealership to honor the safety fix they promised but they are avoiding it.

8 Engine And Engine Cooling problem of the 2019 Ford Expedition

Failure Date: 12/15/2025

My engine makes a loud rattling noise upon start up and then a more discreet rattling while driving because of the cam phaser.

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9 Engine And Engine Cooling problem of the 2018 Ford Expedition

Failure Date: 12/01/2025

The contact owns a 2018 Ford Expedition. The contact stated that while driving at an undisclosed speed, there was an abnormal rattling sound coming from the engine. The vehicle was taken to a dealer, where it was diagnosed with camshaft phaser and timing chain failures. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 35,540.

10 Engine And Engine Cooling problem of the 2015 Ford Expedition

Failure Date: 11/22/2025

Driving at 58 mph with cruise on, using the cruise - button to reduce speed to 50 the vehicle drastically downshifted causing the engine to over-rev and ultimately caused catastrophic engine failure, a blown engine.

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11 Engine And Engine Cooling problem of the 2021 Ford Expedition

Failure Date: 11/22/2025

The contact owns a 2021 Ford Expedition. The contact stated that while driving at 45 mph, the engine overheated. The message “drive mode inoperable” was displayed. The contact pulled over for 20 minutes, and the vehicle was restarted. The vehicle was towed to the local dealer, who confirmed that parts were on back order for NHTSA campaign number: 22v346000 (engine). The vehicle was diagnosed, and it was determined that the failure was due to the transmission. The vehicle was not repaired. The manufacturer was contacted and opened a case. The failure mileage was approximately 99,130.

12 Engine And Engine Cooling problem of the 2019 Ford Expedition

Failure Date: 11/03/2025

When you try to accelerate quickly, even when you’re switching lanes on the interstate or just driving down the road, the car will sometimes pop out of gear or something and almost comes to a complete stop causing you to almost get rear ended. I’ve almost been hit several times because the car stops and won’t go.

13 Engine And Engine Cooling problem of the 2020 Ford Expedition

Failure Date: 10/30/2025

The SUV was driving smoothly at 55mph speed, suddenly I hit the break and tried to reaccelerate and felt a hard transmission shift, felt like metal hitting metal, felt like it was forced to shift to drive mode from parking mode. After that I started using 93 octane rated gasoline, do not observe the problem too much. I will really scary and unsafe, the whole SUV shook hard for 2sec.

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14 Engine And Engine Cooling problem of the 2020 Ford Expedition

Failure Date: 10/27/2025

Loss of use due to unavailability of safety recall parts I am writing to formally express my extreme dissatisfaction and concern regarding the ongoing mechanical failures of our 2020 Ford Expedition max. To date, this vehicle has undergone two major transmission interventions, yet it remains in an unsafe, undrivable condition due to a recurring powertrain defect and a high-risk safety recall. Our experience with this vehicle has been defined by persistent failures and significant loss of use: •April 2023: the vehicle was admitted to mogf for transmission repairs, where it remained for three months for a complete teardown and rebuild. •may 2024: the transmission failed again with identical symptoms and required a full replacement. •current issue: we have now received a recall notice regarding an internal transmission bearing. The check engine light is currently active, indicating a powertrain fault. We have been informed that the necessary recall parts are unavailable, leaving us with a vehicle that Ford’s own documentation identifies as a "crash risk. " the vehicle is currently affected by NHTSA recall 25e-070 (Ford 25sb3) regarding a missing internal transmission bearing, which Ford identifies as a crash risk. Furthermore, the vehicle falls under the expanded NHTSA recall 25v-628 (Ford 22s36) fire risk, which requires it to be parked away from my home. These cumulative risks make the vehicle unusable and constitute a failure of the manufacturer's duty to provide a safe product.

15 Engine And Engine Cooling problem of the 2017 Ford Expedition

Failure Date: 10/14/2025

Water pump failure, coolant leaking everywhere now on garage floor, loud sound coming from engine when driving home previously presumably from water pump. No warning lamps or indicators prior. Just a different loud sound from engine (water pump).

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16 Engine And Engine Cooling problem of the 2018 Ford Expedition

Failure Date: 10/08/2025

The contact owns a 2018 Ford Expedition. The contact stated that while driving over 40 mph, the vehicle stalled on two occasions. The contact stated that while driving a roundabout, the vehicle lost motive power. The accelerator pedal was depressed, but the vehicle jerked and was sluggish, and there was no area to pull over to. Upon parking the vehicle, the power train warning light was illuminated. The contact called an independent mechanic who was unable to service the vehicle. The vehicle was taken to the local dealer, where it was diagnosed that the vehicle was jerking due to the cs drum and transmission failure. The vehicle was not repaired. The dealer was not contacted regarding the latest symptoms that the vehicle had displayed. The manufacturer was contacted, but no additional assistance was provided. The failure mileage was approximately 93,000.

17 Engine And Engine Cooling problem of the 2019 Ford Expedition

Failure Date: 10/01/2025

The cam phaser failed in 2023 and 2025. It kept the vehicle from starting. The transmission has failed twice in the past two years.

18 Engine And Engine Cooling problem of the 2015 Ford Expedition

Failure Date: 09/18/2025

My 2015 Ford Expedition needs to added to the recall 22s56. I just paid $1,200 to have that part fixed cause it burnt up. Replaced the front blower motor assembly. My husband burnt his hand on the wire exposed under the dash then the mechanic said the blower motor has burnt up the components around it. The fan, motor, control, and wire assembly all was burnt up. Ford needs to be made to include my vehicle in their recall as that vehicle year, model, plant made in and date made all match.

19 Engine And Engine Cooling problem of the 2014 Ford Expedition

Failure Date: 09/05/2025

Was driving 80mph down the highway when instantly the rear wheels locked up, green wrench came on dashboard and my car came to a screeching halt. Complete loss of power, and am very lucky it did not create a major pile up on the highway! had to "bunny" hop it over 4 lanes of traffic and barely survived the most terrifying experience of my life. Had it towed and the mechanic shop said the throttle body/actuator had magnetic problem which is very common, are you kidding me?! but there are no recalls on it, and they had to replace the entire unit, and now I am scared to death to drive the vehicle ever again. I am also very lucky it did not happen on snow, ice, or rain!!!!! so dangerous and so scary!!!! and I could barely hop it out of oncoming traffic. . . . How can a vehicle go from 80mph to zero in . 02 seconds due to a faulty part and there is no recall???? so grateful to be alive!!!! Ford needs to take some responsibility before there are deaths from a very simple preventative measure due to a part completely failing. After looking it up online I read hundred's of people having the same issue.

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20 Engine And Engine Cooling problem of the 2023 Ford Expedition

Failure Date: 08/24/2025

It made a loud boom I stopped thought it was a tire when I got out of the car flames started to come out of the driver side wheel well.

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21 Engine And Engine Cooling problem of the 2024 Ford Expedition

Failure Date: 08/22/2025

The fuel line/fuel pump was leaking. Smelled fumes from the gasoline. Fuel was leaking over the fuel tank from the top of the tank. The vehicle was drivable when fuel was leaking. Very concerned that their could have been a fire due to the fuel leak. Took the vehicle to the Ford service department where it was purchased. Service shop stated that during inspection they noticed that something chewed through the fuel line/fuel pump. Comments made by the service advisors stated that they have seen squirrels/rodents attracted to the soy based ingredients of the parts/wiring. The repair would not be covered under warranty due to "outside influence". The manufacturer is installing a similar part and not covering under warranty. No warning lights; no warning messages. If the same type of soy based part is being installed, what is going to prevent the same thing from happening. Ford is not offering different types of parts and they do not have a way to prevent additional damage. No shield/tape/covering is being offered. Numerous instances of this referenced online due to soy based parts and Ford knowingly installing these parts without a fix or prevention. Consumer is responsible for all repairs. No warranty.

22 Engine And Engine Cooling problem of the 2020 Ford Expedition

Failure Date: 08/20/2025

Ongoing problem already had 2 repairs done to transmission. Gears o not shift properly when the gears go from 3-4 and 6-7. If I am not careful when I press on the gas and try to accelerate it does not shift gears and gets stuck on and my truck will not move more than 5-10 mph while I am trying to get on the highway at times with trailers coming full speed ahead behind me. I have reported this issue many times. There has been no remedy. The gears get stuck and make a jerking motion and movement causing truck to slow and barely move. It is not just a one time thing so I cant give a specific date as it happens often.

23 Engine And Engine Cooling problem of the 2022 Ford Expedition

Failure Date: 08/14/2025

The vehicle stopped running while driving, my wife stopped at a stop sign after vehicle had run ~ 10 minutes. Upon entering the inter-section the vehicle started to run rough, and ultimately stalled and would not restart. She was able to coast into a parking lot entrance within on top of world subdivision where we live and get off of main road. After multiple aaa attempts to jump start, aaa confirmed the vehicle was unable to be jump started, therefore vehicle was towed to local Ford dealership for diagnostics. They tried to jump start multiple times and after 2 days, pushed it into garage. They confirmed fuel pump failure and replaced with current design. We were charged for towing, new battery, and fuel pump system replacement with current design and advised we would have to bring it back in when Ford identified remedy for current recall. No loaner vehicle provided. We are very concerned as if this event had occurred on an interstate, there is a high risk of accident/injury. After repair with existing part designs we are worried about another failure on busy road/interstate.

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24 Engine And Engine Cooling problem of the 2025 Ford Expedition

Failure Date: 08/08/2025

2025 Expedition safety recalls* transit custom passenger airbag replacement recall incomplete connecting rod inspection recall incomplete 3. 5l engine cup plug inspection recall incomplete as no recalls are or have been reported for this vehicle, this report is an initial report in behalf of an investor. Please broadcast "amber alert", as airbags are detrimental for safety during collision accidents of the body size and passager capacity. Please broadcast "amber alert" for highway and safety control.

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25 Engine And Engine Cooling problem of the 2017 Ford Expedition

Failure Date: 07/29/2025

The contact owns a 2017 Ford Expedition. The contact received notification of NHTSA campaign number: 25v236000 (service brakes, hydraulic); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, the brake pedal felt loose. A message regard the brake fluid level was displayed on the instrument panel. In addition, upon further notice, an abnormal oil consumption was noticed, and white smoke was coming from the exhaust when the vehicle was started. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was approximately 91,000. VIN tool confirms parts not available.

26 Engine And Engine Cooling problem of the 2019 Ford Expedition

Failure Date: 07/26/2025

The contact owns a 2019 Ford Expedition. The contact stated while driving 50 mph, there was a rattling sound coming from the engine. The contact pulled over to side of the road, turned off and restarted the vehicle and the vehicle started to operate as intended. The check engine warning light was illuminated. An independent mechanic was contacted. The vehicle was taken to an independent mechanic where it was diagnosed and determined that the cam phaser needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure but offered no assistance. The contact was referred to the NHTSA hotline for assistance. The failure mileage was 150,000.

27 Engine And Engine Cooling problem of the 2012 Ford Expedition

Failure Date: 07/24/2025

Campaign 19n01 description transmission molded leadframe extended coverage next steps contact your dealer for next steps. Did this and was told that the vehicle was not covered due to it being after 10 years and barely over 150,000 miles. I am experiencing transmission issues where the torque converter clutch is now stuck on and the lead frame is more than likely the cause. Thanks Ford, never again.

28 Engine And Engine Cooling problem of the 2016 Ford Expedition

Failure Date: 07/21/2025

The vehicle stops accelerating randomly it’s been in the shop (Ford dealer) a few times and they are unable to pinpoint the issue. The warning lamps would come on after the vehicle fails to accelerate. It would lose power at any interval and coast until it’s fully stopped.

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29 Engine And Engine Cooling problem of the 2019 Ford Expedition

Failure Date: 07/21/2025

The contact owns a 2019 Ford Expedition. The contact stated that while starting the vehicle, there was an abnormal clattering and clanking sound coming from the engine. There were no warning lights illuminated. The contact stated that the failure was a known issue with the vehicle. The vehicle was taken to the local dealer, where it was diagnosed with engine failure and cam phaser rattle. The vehicle was not repaired. The manufacturer was contacted and opened a case. The failure mileage was approximately 115,000.

30 Engine And Engine Cooling problem of the 2019 Ford Expedition

Failure Date: 07/18/2025

Catalytic converter signaled efficiency is low after the emissions recall 24 e 13 had been fixed 2025. There are 5 other Expeditions in the dealership with the exact same problem. Had recall fixed one month later check engine light came on. Same problem emissions signal. Ford won’t fix it as they claim “it would have been caught during inspections of the vehicle when they run codes during any kind of service. ” even though it would not have been because the recall just came out may 2025 for it to correctly issue said signal.

31 Engine And Engine Cooling problem of the 2022 Ford Expedition

Failure Date: 07/17/2025

1) the fuel delivery system is affected — specifically, a faulty fuel pump which may fail and cause engine stalling while driving. This issue is under Ford safety recall 25s75 (NHTSA 25v-455). The vehicle is still in my possession and available for inspection upon request. 2) the recall clearly states that the vehicle can stall unexpectedly while driving, increasing the risk of a crash. On a recent highway trip ([xxx]), my Expedition began shaking at high speeds, and continued shaking while parked, indicating worsening fuel system issues. I have three young children (ages [xxx] , [xxx] , and [xxx] ) who regularly ride in the vehicle. Being told to continue driving under these conditions with no available fix has placed my entire family and others on the road at risk. 3) has the problem been reproduced or confirmed by a dealer or independent service center? not yet. When I called Ford customer service to report the issue and request a safe alternative, I was told there was no further action available and that I should continue driving the vehicle. I was referred to my local Ford dealership, who also said they could not take any action until a remedy is issued. 4) has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? no. Because Ford has no remedy available, they have not performed any inspection or offered assistance. The dealership confirmed they cannot inspect or service the vehicle related to this recall until Ford issues a fix. 5) were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? there were no warning lights or error messages, during a return trip from texas [xxx] the vehicle began shaking noticeably at highway speeds, and continued shaking heavily while in park. These symptoms had never occurred before, and they align with the type of failure described in the recall notice. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

32 Engine And Engine Cooling problem of the 2021 Ford Expedition

Failure Date: 06/30/2025

The contact owns a 2021 Ford Expedition. The contact stated that upon attempting to accelerate from a stop, the vehicle started to shake abnormally, and lost motive power. The check engine warning light illuminated, and the contact immediately attempted to restart the vehicle; however, the vehicle failed to start. The vehicle was towed to a local independent mechanic where it was diagnosed, and the contact was advised that the fuel pump was faulty and needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The approximate failure mileage was 95,000.

33 Engine And Engine Cooling problem of the 2019 Ford Expedition

Failure Date: 06/28/2025

Engine rattle during start up.

34 Engine And Engine Cooling problem of the 2017 Ford Expedition

Failure Date: 06/24/2025

The contact owns a 2017 Ford Expedition. The contact stated that upon starting the vehicle, there was an abnormal rattling sound coming from the engine and the vehicle hesitated upon start. The vehicle was taken to a local dealer where the vehicle was diagnosed, and the contact was advised that the cam phasers were faulty and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 131,000.

35 Engine And Engine Cooling problem of the 2018 Ford Expedition

Failure Date: 06/16/2025

The contact owns a 2018 Ford Expedition. The contact stated that when the vehicle was started, there was an abnormal rattling sound coming from the vehicle. No warning light was illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The dealer was made aware of the failure; however, unofficially the failure was diagnosed as a failed cam phaser. The manufacturer was made aware of the failure and a case was filed. The contact referenced an unknown recall; however, the VIN was not associated with the recall. The contact was advised to take the vehicle to the dealer for a diagnostic test. Additionally, the contact was advised to contact the NHTSA hotline to report the failure. The failure mileage was 82,708.


Other Common Engine And Engine Cooling related problems of Ford Expedition


Expedition Service Bulletins
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Expedition Defect Investigations