Engine Failure Problems of Ford Expedition - part 1

Ford Expedition owners have reported 61 problems related to engine failure (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Expedition based on all problems reported for the Expedition.

1 Engine Failure problem of the 2010 Ford Expedition

Failure Date: 03/23/2018

Expedition shut off randomly, took to dealer told was fine and 2 days later while my wife and 3 kids were driving. Engine failed while driving. No lights on dash or warning. Lost control of vehicle while driving at 30 miles and hour. Needs new engine. Ford is completely blowing this issue off. Major safety concern.

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2 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 04/06/2017

While in traffic, at least 100 times in the last four years (at variable speeds from 5 to 65 mph on city streets and freeways) most recently twice in the last week, the rpms drop below 500 and the vehicle dies and "engine failsafe mode" lights up on the dash. I have to either coast to pull over or dead stop in the middle of the road. I have to turn the vehicle completely off (even though in failsafe mode engine is off, the electronics are still on) and then restart and then it will drive just fine until it happens again. It happens anywhere from once every 6 months to 6 times in 1 week. It seems as though if I drive with both feet in traffic and maintain about 800-1000 rmps at all times it doesn't do this, however this cannot be done all the time especially when trying to stop the large vehicle quickly or turning in an intersection. Nothing has been diagnosed by dealership as no codes are thrown. I also own a obd2 reader and no codes have ever listed unless its time to change the spark plugs. Several different mechanics, forums and brainstorming has not figured it out. I have replaced mostly everything with exception to a new transmission and computer. Mostly everything including wires and vacuum lines and gaskets have been replaced due to maintenance or repairs from everything else that has gone wrong with it. I have put about $10k into new parts for this vehicle. I bought it with 60k miles on it and it now has 117k, its a daily driver with 28 miles of travel 5 days a week. Also the only vehicle that fits all of the children for soccer, track and volleyball traveling tournaments/games. Luckily it doesn't happen very often when I'm not in traffic so the kids aren't usually with me but it is very scary not to know if you are going to stop or if the people behind you are going to hit you or not.

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3 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 01/13/2017

Engine fail safe mode engages at various and unpredictable speeds and at any given time. It has happened numerous times and shows no code afterwards. A very dangerous issue that needs to be addressed by Ford. I have found thousands of complaints about this issue but I can find no indication that Ford has been willing to address the issue. When asked for the date the incident happened I am entering the date of complaint because this has happened multiple times. No codes does not mean the vehicle doesn't have issues. Ford needs to address this issue. . . . Recall and correct the problem.

4 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 06/27/2016

The contact owns a 2006 Ford Expedition. The contact stated that the engine fail safe mode warning light flashed and the vehicle drastically reduced speed and stalled without warning. The contact had to apply force to coast the vehicle off the road. The vehicle was towed to an independent mechanic where it was diagnosed that the computer needed to be replaced. The manufacturer was notified of the failure. The VIN was not available. The approximate failure mileage was 140,000.

5 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 06/04/2016

My 2006 Ford Expedition's "engine failsafe mode" initiated and alerted me while I was operating the vehicle, which resulted in the vehicle shutting down completely and losing all power. My main issue/concern with this is that I lost steering and a significant amount of braking power. Fortunately, I was on a side road and was able to safely pull over out of harm's way. The vehicle was able to start a couple of tries later, and I was able to get the vehicle into a service shop safely, which was over an hour away. I cannot help but be grateful for getting home safely, but am very concerned about these vehicles experiencing such issues as they traverse major thoroughfares, especially on a highway traveling around 70mph. This potentially posed very impactful consequences and puts myself, friends/family traveling with me, and other motorists.

6 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 06/01/2016

While driving on a highway at 60 mph and on a city street at 40 mph the vehicle without any warning shuts off and goes into engine fail safe mode, the vehicle still has braking and steering and after turning ignition key to off then on it restarts and drives fine. This vehicle has 120,000 miles on it .

7 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 01/12/2016

While taking my kids to daycare the engine fail safe light came on and the engine shut down. I was sitting at a light waiting to go straight under a bridge and at this particular light only one lane can go straight since the engine shut down and I could not move this caused major backup. Luckily there was an emergency vehicle a few cars behind and he was able to push me through the light and into a parking lot. After a few minutes of sitting there the truck started and I was able to get them to daycare and continue on to work. Very dangerous situation and something should be done.

8 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 11/10/2015

The contact owns a 2006 Ford Expedition. The contact stated that the engine fail safe mode warning indicator randomly flashed. The vehicle's speed reduced and stalled several times. The vehicle was taken to a manufacturer's master mechanic for further diagnostic testing. The vehicle was not repaired. The manufacturer was not notified. The failure mileage was not available.

9 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 04/15/2015

First occurrence exhibited flickering dashboard lights before the electrical system went completely dead and the engine quit while accelerating at approximately 20 mph. Put vehicle in neutral and was able to restart engine normally before coming to a stop. Have experienced several short instances of dash flickering over the past couple of weeks with no apparent engine problems. During that same period there have been approximately 4 instances of the electrical system being completely dead upon the initial attempt to start the engine. When this happens, the only light that is illuminated on the dash (or anywhere else for that matter) is what I think is the airbag light; however, normal electrical power has, thus far, re-appeared within 5 minutes and the engine then starts and runs normally. Yesterday the "check engine" light came on and I was able to pull a code of p0119 (engine coolant temperature circuit intermittent) upon returning home. I subsequently cleared the code, but the reader indicates another code is "pending". I believe this is a symptom of a larger problem. I have not experienced a "engine failsafe mode" warning message, but this complaint is very similar to many others already posted and I agree with the related safety concerns and need for a recall.

10 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 03/24/2015

Driving down highway at 45 mph when engine fail safe mode came on. With no power, had to veer off to a turn lane put in park and restart car. This is the second time this has happened. First was on highway as well around 40 mph, same thing happened; no power had to veer off to the side of the highway, park and restart car. Extremely dangerous to be driving on a busy highway and have Expedition shut off completely.

11 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 02/27/2015

This is the 4th time in 5 weeks that my car has shut down while driving and it says "engine fail safe mode". It has been in the shop after the first 3 incidents and different things have been done to it. I just got it out of the shop and it happened the 4th time. So it's going back to shop. I have been fortunate, and have not been in a accident as a result of it shutting down. Looking online it's amazing how many people have experienced this same issue. Why has Ford or NHTSA not done something about this? will it take someone getting killed before they take action?.

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12 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 02/24/2015

Was driving about 35 mph when engine fail safe mode came on and truck just shut off. This happened 4 times between location and home. Almost got rearended when it happened.

13 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 12/29/2014

Engine frequently goes in to engine failsafe mode. This happens typically when the car is being lightly throttled such as around corners or in rush hour traffic. The car restarts fine, but must be completely turned off, which disables airbags, makes power steering and power brakes impossible to use. Previously I have cleaned the throttle body of the car at the suggestion of numerous mechanics, and this resolved the issue for nearly a year. Now the problem is back again. I'm concerned for my wife's safety. The throttle body needs to be redesigned as the throttle plate sticking returning invalid data to the computer sending the engine into failsafe mode.

14 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 03/29/2014

As I was driving my Expedition, the truck suddenly shut completely off and I had to power steering and then in the message center it showed "engine failsafe mode". I had to put my flashers on and coast to a stop in the lane I was in and come to a complete stop before I could restart my truck. I was unable to switch lanes or move to a safer location because I had no power steering. I had the same thing happen in March of 2009 when I was going 60 on the interstate in the middle lane and lost all power and had to coast to a stop in that lane with my flashers on hoping everyone around me would see I was having car trouble. I had 3 of my kids in the truck with me. In 2009 I took it into the Ford dealership and they said it was the throttle body and replaced it which cost me $536. 00. In 2009 it happened 5 times before it was fixed. I took the truck in today and they said again its the throttle body and because it's been 5 years the other one is no longer under warranty. So now I'm getting a new throttle body put in. I emailed Ford corporate and was basically told that there is no current recall nor plans for one so there's nothing they can do for me!.

15 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 01/15/2014

SUV entered safe mode . . . Engine shuddered, low power in low rpm bands. . Would not accellerate. Had spark plugs replaced in 2014 at 88000 miles. In 2015, 115,000 miles engine does again while driving interstate putting me at risk on road of collision due to power loss. Did not enter safe mode second time. . . Just could not get power - had to push hard on gas to get it into lower gear/higher rpms. Took to repair shop thinking coils (cop) needed replaced. Told engine is no good and needs full replacement. A wreck could occur when engine fails like this. Engines should not be dead at 115,000 miles. I maintained according to mfg suggested maintenance schedule.

16 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 01/10/2014

I was driving my 2005 Ford Expedition eddie bauer edition when I started to make a turn. Suddenly the vehicle stopped moving and an indicator light stating "engine fail safe mode" came on. During the turn, a vehicle was coming toward me and I barely had enough time to get my vehicle out of the lane before I got hit. I had to stop my vehicle, put it in park (while sitting on the roadway), shut it off, and restart it before I could move again. It ran fine for a couple of days and then it happened to me again while driving. This is a very dangerous situation that should be looked into and after checking the internet it seems there are lots of people with the same experiences. I took my vehicle to the shop and they told me it was the throttle body. After spending $409. 00 (because of course it was not covered by my warranty) to repair it hopefully the problem may be fixed. I figured spending the money was better than the option of possibly getting in a serious accident and being killed if the problem was not fixed. Somebody needs to look into this problem with the vehicle and make Ford responsible for costs since it is obviously a defect in the vehicle.

17 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 12/16/2013

My mother had my car when this occurred and the incident and subsequent research showing a dangerous pattern and no recall of this issue has me very concerned. While at a red light, the engine failsafe message flashed across the dash with the engine light on while making loud alert beeps. The engine was still running but the car would not go. My mother put it in park and shut the engine off. She was able to restart the car and drive with no issues. My concern doing research on this issue is that this can occur while in motion. If this had happened a minute earlier or later, it could have resulted in very serious accidents during high speeds or left turns. I am now almost fearful for myself and others to drive this car.

18 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 10/13/2013

Vehicle simply shuts off at any time and shows 'engine fail safe mode'. This has happened approximately 15 times since we bought the vehicle (used) in March 2012 (most recently on 10/13). I have researched this online and many other owners have the same complaint. We replaced the tps at a cost of around $300 as a possible fix and this worked for about 6 months - now the problem is back and my research indicates we need to have the throttle body replaced. This will cost us around $500 - for a total repair cost of around $800 - which we cannot afford! Ford has literally $hundreds of millions to take care of this and must recall due to this issue - there is no excuse to allow this dangerous problem to continue. Ford motor CO. Owes me $800 due to their poor engineering and unwillingness to solve this issue - they are greedy crooks.

19 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 05/06/2013

The contact owns a 2005 Ford Expedition. The contact stated that while driving 40 mph, the vehicle stalled and the engine fail safe mode warning message illuminated. The manufacturer was not made aware of the failure. The vehicle was not inspected or repaired. The failure and current mileage was 125,000.

20 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 04/24/2013

Tl- the contact owns a 2006 Ford Expedition. The contact stated while driving 65 mph, the engine fail safe mode light illuminated and the vehicle stopped accelerating. The vehicle was restarted and operated as designed. It was the second time the failure had occurred. The manufacturer was notified and advised the contact to take the vehicle to a dealer for diagnosis. The vehicle had not been repaired. The failure and current mileage was 103,000. Mah.

21 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 03/21/2013

The engine just stalled and the message "engine fail safe mode" appeared. Luckily we were right at a parking lot that we rolled into with my husband steering. We had just pulled off the interstate traveling 65 mph. It could have resulted in injuries and/or death. Ford should fix this problem.

22 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 01/25/2013

Engine failsafe mode came on in the middle of driving and the truck just shut off in the middle of the road. I had to turn it off and restart it. . . It happened three times in one trip.

23 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 12/26/2012

Twice in last week, driving at slow speed and "engine fail safe mode" light comes on. Lost power, braking, and steering. Forced to put car in neutral while car was rolling to restart. Rolled right thru stop sign. Restarted fine, luckily. In second event, almost got hit when turning left across oncoming traffic! started turn and couldn't stop turn due to loss of braking. Fortunately, first time I tried the restart in neutral and it worked, otherwise I would have been hit in second event or hit something since I couldn't steer.

24 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 10/19/2012

Tl-the contact owns a 2006 Ford Expedition. The contact stated that the vehicle stalled while driving 75 mph. The warning light started to illuminate and showed that the engine fail safe mode had engaged. The vehicle was taken to the dealer who previously ran a diagnostic test but could not find a failure. The contact was able to secure an appointment to have the dealer further inspect the vehicle. The manufacturer was notified and a complaint was filed. There were no recalls for the failure. The failure mileage was 140,000. Kmj.

25 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 09/23/2012

Tl- the contact owns a 2006 Ford Expedition. The contact was traveling 55 mph when the engine fail safe mode warning light illuminated, causing the vehicle to loose power. The vehicle was taken to the dealer and the contact was told that the throttle body needed to be replaced. The VIN was not available. The failure and the current mileages were 113,000. Kmj.

26 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 09/14/2012

I was driving down the center lane on rt 41 in port charlotte, with an approximate speed of 45 mph, when the engine just shut down. This is not the first time it happened to me, and it's very dangerous. I had to maneuver carefully to pull over to the side of the road, with cars beeping, and swerving around me. I tried to restart the vehicle, but kept getting an "engine fail safe mode" message. I sat for a while on the side of the road for about 5 minutes, and when I tried restarting the truck, it miraculously started. On Monday, September 17, 2012, I went out to start my vehicle so I could bring it in to my mechanic, and it wouldn't start. I had to have it towed to his shop. He informed me that he has seen this problem many times with this vehicle. He also told me that people were on the highway when the vehicle shut down on them, and has caused accidents. He reset the code for the throttle body, and the truck ran fine. After doing an internet search on this problem, I see that there are multiple complaints about this dangerous problem. I also contacted Ford to see if there was a recall for this problem, and they said there wasn't. I am afraid to drive the truck now, for fear that it is going to shut down in a busy intersection. Hopefully Ford will step up to the plate and do a recall for this problem.

27 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 08/17/2012

While traveling on the highway at approximately 75 mph in a 2006 Ford Expedition, the vehicle's engine suddenly and without warning shut down. Due to the loss of power, the steering and brakes were extremely difficult to control. The vehicle coasted on the highway until I was safely able to direct the vehicle to the side of the roadway. After stopping and parking the vehicle safely, I was able to restart the vehicle without further incident. This occured a total of three times in months that followed. I took the vehicle to a Ford dealership and they could not find a problem with the vehicle. After researching the incident online, I learned that the throttle control switch may have been the cause of the problem. I notified the dealership of my research and they did not agree. I replaced the switch on my own and I have not encountered any additional engine failures since.

28 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 07/14/2012

Engine shuts off while driving and shows 'engine fail safe mode'. This has happened 6 times since I bought the vehicle in March 2012 (I've had the vehicle a little over a year now). It has happened in 1) a restaurant parking lot while on vacation; 2) in a parking garage at work; 3) in a store parking lot; 4) in a store parking lot; 5) on a road; 6) in a store parking lot. (#5/#6 just happened yesterday to my wife while shopping with our 3yr. Old son). This is a serious safety issue because it can happen any time, anywhere, without warning. I have contacted Ford and of course they say they are not aware of the problem - even though I have found hundreds of complaints on various online forums and right here on the NHTSA website. It seems (from my research online) that the problem can be fixed by replacing the throttle body and tps - which is a costly repair for which I do not have the money (after just buying new tires in addition to a separate $500 repair). Ford needs to recall and fix this issue before someone is injured or killed!!.

29 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 06/25/2012

The contact owns a 2005 Ford Expedition. The contact stated that the engine stalled without warning while driving at any speed. The engine failure mode light illuminated after the failure occurred. The failure was experienced several times. The vehicle was taken to a local mechanic, who replaced the fuel filters and the injector but the failure was not corrected. The vehicle was then taken to an authorized dealer, where a diagnostic test was performed and located the failure at the throttle body. The vehicle was not repaired. The failure mileage was 18,005 and the current mileage was 119,000.

30 Engine Failure problem of the 2005 Ford Expedition

Failure Date: 04/13/2012

My Ford Expedition, while driving at 40 miles an hour lost power. This is the 3rd time in 2 years it has happened. On the info center it stated engine fail safe mode. The three times it has happened has been on back roads. I consider this a very unsafe condition . My dealer looked at it the first two times and said there were no codes, that I would need to bring it in sooner. But there are no lasting results, and it starts right back up.

31 Engine Failure problem of the 2004 Ford Expedition

Failure Date: 03/12/2012

The contact owns a 2004 Ford Expedition eddie bauer edition. The contact was driving 45 mph when the engine fail safe warning light illuminated and the vehicle stalled. The vehicle was towed to the dealer. The manufacturer was contacted. The vehicle was not repaired and the VIN was unavailable. The failure and current mileages were 74,000.

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32 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 02/09/2012

This is the 1st complaint on this issue. While driving down the road, the engine fail safe mode engages, the engine loses power, for no apparent reason. You pull over if you can. Put the vehicle in park. Turn everything off. Shut off engine. Restart and if you are lucky, put it in drive and continue on. This is very dangerous, if someone is tailgating you and this happens, they could rear end your vehicle and people could have a major accident and die. This has happened 4 times now. There's are hundreds of complaints on this issue online. Thank you.

33 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 02/08/2012

Engine fail safe mode resulting in complete shutdown while going at highway speed. Vehicle losses all power and has to be restarted.

34 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 01/05/2012

The contact owns a 2006 Ford Expedition. The contact stated that while driving 15 mph on the highway, the vehicle unexpectedly stalled. An engine fail safe light also began to illuminate on the instrument panel. Both the dealer and manufacturer were notified, but denied any assistance with repairs of the failure. The vehicle was not repaired. The approximate failure and current mileages were 86,000.

35 Engine Failure problem of the 2006 Ford Expedition

Failure Date: 01/01/2012

The contact owns a 2006 Ford Expedition. The contact stated that while driving between 45 to 50 mph, the vehicle stalled and the engine fail safe light illuminated. The contact was able to coast to the shoulder where the vehicle was restarted. The vehicle was taken to an authorized dealer who stated that the throttle body was not opening and closing correctly. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 60,000 and the current mileage was 75,000.


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Expedition Defect Investigations