Brake Hoses, Lines/piping, And Fittings Problems of Toyota 4Runner

Toyota 4Runner owners have reported 11 problems related to brake hoses, lines/piping, and fittings (under the service brakes category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Toyota 4Runner based on all problems reported for the 4Runner.

1 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Toyota 4Runner

Failure Date: 02/24/2021

The whole under side of the vehicle is rusted. It can't even be driven. My brake line busted the other day (with my kids in the car) and caused me to lose the use of my brakes. We are okay, and the mechanic was able to repair the brake line. But my mechanic was able to stick a pen through the frame. He said with this excessive rust, I should file a claim. After searching online, it seems that there have been recalls on other models of Toyota because of rust. Hoping you can investigate and make this right. Thank you!.

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2 Brake Hoses, Lines/piping, And Fittings problem of the 2002 Toyota 4Runner

Failure Date: 03/03/2020

When I had my state inspection in January of 2020, the machanic told me the frame of the vehicle will not pass inspection again. It is severely rusted through and in his opinion is unsafe to drive. A few weeks later, I was travelling to my father's residence and the brakes gave out. The technician that repaired my brake line also told me and documented on the bill that the truck is really not safe to drive. I have owned this vehicle for 18 years, and only driven it five winters. I wash the truck numerous times during the winter to remove salt. It is my only vehicle, and I cannot afford a new one. Why wasn't this included in the frame recall from Toyota?!? now I'm nervous about my safety and those on the roadways.

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3 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Toyota 4Runner

Failure Date: 06/03/2019

Extreme frame rust. Car is low mileage, well-kept, and outwardly in excellent condition. Recently suffered near-total brake failure. Towed it to shop for repair. Shop refused to repair brakes. They said frame was severely rusted. The rust had eaten away the point where the brake lines attached to the frame, and brake fuid was leaking from that juncture. They said if they removed the brake lines to replace them, they wouldn't be able to reattach them because there wasn't enough good frame metal to work with. They said the frame rust was so severe that they feared it could break clean through, or steering or suspension parts could break loose. They did not want to take responsibility for putting what they believed to be an unsafe vehicle back on the road. They only reason I discovered this was that the rust caused my brakes to nearly fail. Toyota has had recalls and lawsuits on identical issues involving tacomas and other truck-framed vehicles. The 4-runner is a truck-framed vehicle and should be recalled. I have photos that the repair shop sent me, but I can't send them ffrom this computer.

4 Brake Hoses, Lines/piping, And Fittings problem of the 2005 Toyota 4Runner

Failure Date: 11/20/2018

Toyota dealer failed safety inspection due to rear suspension arm rusted off and a hole rusted through frame. Only has 124,000 miles. Toyota said that vehicle is unsafe to drive and rear end may lift during a hard stop. Rear brake lines are also rusted out.

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5 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Toyota 4Runner

Failure Date: 11/15/2018

The frame on my SUV is very rusted and causing continuous problems. I've had to replace numerous parts underneath my car (sway bars, tie rods). Just the other night while driving home in a snow storm, I completely lost my brakes. Two of the main brake lines were completely corroded. A new frame would solve a lot of my problems. They've recalled tacomas and sequoias, wondering what the hold up is on the 4runner recall?.

6 Brake Hoses, Lines/piping, And Fittings problem of the 2005 Toyota 4Runner

Failure Date: 08/09/2018

My Toyota 2005 4runner undercarriage and frame is really badly rusted. The brake lines have rusted out and failed on 2 separate occasions in heavy traffic once (8/2017) on a 4 lane I had to cross to safety, and last on a steep hill with heavy traffic at the bottom of hill, thank god I didn't hit anyone. Now I find out that the frame has a crack in it and rusted out on the passenger side and is split/rusted up front, it is very dangerous. I can not afford to pay out of pocket for repairs. .

7 Brake Hoses, Lines/piping, And Fittings problem of the 2005 Toyota 4Runner

Failure Date: 01/03/2018

I purchased this beautiful used black 2005 4runner in October of 2016 and the body still looks beautiful - no visible rust anywhere on doors etc - but I took it in to auto craftsmen in montpelier, vt to check my brakes and replace a couple of bulbs to get the vehicle ready for vermont state inspection as the car is due for inspection in Feb 2018 and I wanted to head up any maintenance needed. Was shocked when I went back and craftsmen told me not to put any money into the vehicle - that the frame was broken, had major hole in it and that the frame was too rusty to patch the hole - holy unexpected batman. Partial notes from craftsmen auto on 12/28/2017 are as follows: "underbody is very rusty & the frame is broken . . . Muffler is broken off and every flange is rusted and leaking . . . Brakes are shaking when applied. . . Rotors have a significant rust ridge. . . The brake lines are very rusty. . . Because of the broken frame and the amount of rust on the underbody, it won't pass vt state inspection the end of Feb. " I bought this vehicle in a private sale in October of 2016 for $7,200 but had to pay sales tax to the vermont dmv for a vehicle purchased for $8,000 because it was in great shape, looked terrific and was supposedly worth that extra money. I had spent that money expecting to get a three or four years out of the vehicle and have maintained it well with synthetic oil changes and using expensive gas when it's cold out and spent $850 on new tires just this fall. I love Toyota. My disabled husband and my two daughters all drive (used) Toyotas (two priuses and a corolla). Am wondering if Toyota can do anything to stand behind their product here? the engine feels strong (it's a Toyota!) and the 4runner power and all-wheel drive has been great here in rural vermont. Thank you for your consideration. Best, sam colt - 1/22/2018.

8 Brake Hoses, Lines/piping, And Fittings problem of the 2006 Toyota 4Runner

Failure Date: 03/01/2017

4runner has been garage kept, and the exterior looks perfect, lost all brake fluid, mechanic put on lift and found left rear brake line rusted through and then pointed out that the frame is severly rusted and would not pass inspection. Trailer hitch, will fall off if I try and use it. Box frame is rusted out on the bottom from front of vehicle to the very back. My wifes 2000 Lexus SUV has no rust on frame and drives the same commute each day as me.

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9 Brake Hoses, Lines/piping, And Fittings problem of the 2002 Toyota 4Runner

Failure Date: 06/15/2016

The frame of this 4runner has been experiencing excessive rust since the time I got it used from a dealer. Once their undercoating wore off, my mechanic replaced rusted up brake lines back about 9 years ago. He said it was because the frame was very rusty and they did a new rust treatment. For the past few years I have been battling issues related to the frame. A plate was put in to strengthen an area. It only has 164k on it, I rebuilt the transmission at 125k, and the body is in good shape. Just that the rust is spreading everywhere underneath. We tried to get it addressed in the previous Toyota frame recall but it was not for this age for whatever reason. Every repair has been more difficult due to rusting bolts, mufflers rusting early, brake lines busting due to rust, the tow hitch rusted through. Now there is a gaping hole in the rear side of the frame supporting the cab. After being under the car trying to scrape rust off, and to put some rust restore/protection, I saw the new hole and got fed up. So I see you are now investigating this year 4runner to add to their recall. Please. . . Do! something serious could happen while driving it and it will just stay mostly parked until this is resolved. Brake failure when my son was driving was already scary enough. Thank you.

10 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Toyota 4Runner

Failure Date: 01/30/2015

Bought 4th generation 4runner in 1-15 from dealer after owning 4 prior 3rd generation ones and this one is plagued with excessive rust beyond normal wear in frame (some holes), suspension, steering rack and shaft, brake components, virtually everything steel under the body has rusted excessively while body remains rust free. I know 95-03 tacomas and tundras were under frame and brake line recall due to same issue but from the huge number of postings on internet of problem being just as bad if not worse in 3rd and 4th generation 4runner. Yes the frames were a different style but the frames in these 4runners are even worse as problems with rust due to design are eating their way from inside out making it more of a silent killer as it goes unnoticed until rust breaches all the way thru frame and by that point it is not only unsafe to drive, it has been unsafe to drive for a long time before getting to that point. This is major problem as noted in 1000's if not more noted cases on internet forums and Toyota refuses to take responsibility leaving all these people stuck with them and their families and kids that they put in these potential death traps at risk of frame, brake, steering, suspension failures that could result in loss of vehicle control, accidents, and deaths. I've cleaned, sprayed rust preventative oils and paints on areas of concern and rust makes its way back thru in weeks time. The many of owners with this issue are stuck without resources to buy another daily driver and have no choice but to take chance with the uncertainty of potential failure at anytime. Toyota is aware and obviously knew they had rust issue with other model years but they know they have same issues with newer models not included on original frame rust recall and its time they are forced to step up and take responsibility for the faulty frames and underbody steel components.

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11 Brake Hoses, Lines/piping, And Fittings problem of the 1998 Toyota 4Runner

Failure Date: 05/14/2009

I am an owner of a Toyota 4 runner (1998), and certainly a safety issue exists with this vehicle. If depressed the brake pedal in an emergency (harder than normal operations), the rear seal (passenger side) will break, leaving only three (3) wheels brakes to stop the vehicle. Had to replace both rear seals at 68k miles. Again at 105kmiles the same issue. I strongly believed that the Toyota rear seal is not within specification of the pressure delivered to the brake lines. Please look into this matter, since a safety issue exists. Thanks.

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