Ford Expedition owners have reported 130 problems related to car stall (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Expedition based on all problems reported for the Expedition.
The contact owns a 2003 Ford Expedition. The contact stated while driving approximately 65 mph the vehicle suddenly stalled. The contact indicated that after restarting the vehicle it began to function normally however, the failure recurred. The vehicle was taken to the dealer who was unable to diagnose the failure. The manufacturer was not notified of the failure. The failure mileage was 132,000.
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The contact owns a 2005 Ford Expedition. The contact stated that while driving 65 mph, the vehicle stalled without warning. The wrench icon illuminated after the failure occurred. The contact coasted onto the shoulder and was able to restart the engine. The vehicle was later taken to the dealer, who performed a diagnostic and located the failure at the throttle. The throttle was replaced. The manufacturer was made aware of the failure. The approximate failure and current mileage was 117,000.
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The contact owns a 2006 Ford Expedition. The contact stated while driving approximately 60 mph, the vehicle stalled and the entire instrument panel illuminated. This failure occurred six times over a period of six months. The vehicle was taken to a dealer who was unable to duplicate the failure. The manufacturer was not notified of the defect. The approximate failure mileage was 123,000.
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The contact owns a 2006 Ford Expedition. While driving at various speeds and after a loud alarm sound, the vehicle stalled and the engine warning light illuminated. The vehicle was taken to the dealer where the spark plugs were replaced and the mechanic informed the contact that the catalytic converter was failing. The failure had reoccurred on several occasions. The failure mileage was 80,000.
The contact owns a 2006 Ford Expedition. The contact stated that while driving 30 mph, the fail safety engine warning light illuminated as the vehicle stalled. The failure was recurring. The vehicle was neither diagnosed nor repaired. The manufacturer was not notified. The failure mileage was 110,000.
The contact owns a 2006 Ford Expedition. The contact stated that while driving 50 mph, the fail safe warning lamp illuminated as the vehicle stalled. The vehicle was taken to the dealer where the technician diagnosed that the spark plugs needed to be replaced. The vehicle was repaired but the failure recurred. The manufacturer was made aware of the failure. The vehicle was not repaired. The failure mileage was 82,000 and the current mileage was 83,000.
The contact owns a 2004 Ford Expedition. The contact was driving 80 mph when the check service warning lamp illuminated. The vehicle then stalled. The vehicle was safely merged from the highway and restarted. The failure became a constant recurrence and the vehicle was towed because it could not be restarted. The vehicle was not taken for diagnosis or repairs. The manufacturer was notified of the incident. The approximate vehicle failure mileage was 189000.
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The contact owns a 2001 Ford Expedition. The contact stated while driving approximately 10 mph, the vehicle stalled. The vehicle was taken to a private mechanic where the failure was unable to be replicated. The manufacturer was not notified of the failure. The vehicle was not repaired. The approximate failure mileage was 129,000 and the current mileage was 130,000.
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The contact owns a 2003 Ford Expedition. The contact stated that the vehicle stalled without warning. The contact took the vehicle to the dealer where the fuses and the computer were replaced. The contact stated that the failure recurred one week later. The vehicle was not further repaired. The failure mileage was 180,000.
The contact owns a 2006 Ford Expedition. The contact stated that while driving 70 mph, the fail safe warning light illuminated as the vehicle stalled. The vehicle was restarted and operated as designed. The failure recurred three times. The manufacturer was notified of the failure. The vehicle was not repaired. The failure and current mileage was 95,000.
Driving to town motor backfired and stalled, speed was about 5 mph. No power steering at the time. Lucky I was pulling up to a traffic light. Mechanic said #4 spark plug blew out of the engine block damaging coil pack and fuel injector. Just bought vehicle not to long ago and now have to spend a small fortune to repair a clear design flaw by Ford motor company. They are not going to recall until they are required to. So much for made in USA quality. Now I just hope the vehicle does not catch fire sitting in my driveway!.
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The contact owns a 2006 Ford Expedition. The contact stated while driving 55 mph she attempted to accelerate the vehicle and it began to lunge and hesitate. The vehicle also stalled. The failure recurred numerous times. The vehicle was not repaired. The VIN was unavailable. The failure and current mileage was 101,000.
Engine lost throttle control, reduced to idle and then stalled. I coasted off road, and restarted after 2 attempts.
We were experiencing stalls and overall sluggishness and took it to a mechanic who told us we needed a tune up. My husband usually does minor upkeep, thanked the man and was about to take our truck home when the mechanic informed us that the plugs were a bear to change since we would need a special tool and chances are, the plugs would break off. We were skeptical but trusted him to do the job. It cost so much and took so long, we bought a beater car in the interim so we could get to work! and it cost over $1000. . . For a tune up!!! it looks like Ford knows full well about this built in money maker since I see we are in good company with many owners complaining about the exact same issue. Shame on Ford.
Tl-the contact owns a 2005 Ford Expedition. The contact stated that the vehicle stalled without warning while the driver drove on an incline. The engine resume normal function after restarting the failure was experienced several times and at occasion the electronic throttle control light illuminated. The vehicle was not taken to the to have a diagnostic performed. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure mileage was 68,000. Li.
Tl- the contact owns a 2004 Ford Expedition. The contact stated the vehicle stated that the vehicle stalled while driving approximately 50 mph. The contact stated the failure occurred sporadically. There was no warning prior or after the the failure occurred. The independent mechanic where the vehicle could be diagnosed. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate vehicle failure mileage was 156,000. Kh.
The contact owns a 2006 Ford Expedition. The contact stated that while driving 40 mph, the vehicle stalled and the engine engaged in fail safe mode. The vehicle was towed to an independent mechanic who diagnosed that the air control valve was defective and needed to be replaced. After the repair, the vehicle failed to accelerate. The manufacturer was not made aware of the failure. The failure mileage was 107,000. The VIN was not available.
The failures occurred over a 3 day period. The motor quit while idling for less than 5 minutes in a restaurant parking lot. Initially, it would not even turn over. However, after several attempts it did re-start. The motor stalled again about 90 minutes later while going 30 miles per hour. While coasting, we turned off the main street (with great difficulty) - the power steering, brakes etc. No longer working. It started after many futile attempts. We headed towards a Ford dealership and the motor stalled again, now on a busy freeway - after multiple attempts, while coasting, the motor did restart. That dealership had the vehicle for 24 hours but found nothing. Their comment: "it is running fine now - it is likely electronic - take it to your local dealer". We left the next day for the 240 mile trip home. We were on a major freeway during "rush hour" extremely congested traffic (due to construction) when the motor stalled once again. We had just merged from 2 lanes to 1 and my husband was able to "muscle the vehicle" into the right lane and onto the shoulder. This time, after multiple attempts, nothing. We were stranded on a major freeway with 2 dogs and endless 65 mph traffic flying by. After unloading our dogs into the midst of this dangerous situation, our 2010 Expedition was loaded onto a flatbed truck to be hauled the 65 miles remaining to our home (and the dealership where we purchased the vehicle). After 3 days of diagnostics found nothing, someone at Ford (detroit) suggested the "wiggle-wire" test before, as a last resort, replacing the computer system. With the engine running, the wires were wiggled until one actually stopped the engine. It had been "crimped", as wires were "merged" from many to a few at the factory, eventually causing a short. The stalling engine could easily have resulted in an horrific accident. And, I am not convinced it is truly "fixed".
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The contact owns a 2006 Ford Expedition. The contact stated that while driving 70 mph the vehicle stalled and the fail safe mode warning light illuminated. The contact was able to restart the engine after several minutes. The manufacturer was made aware of the failure. The dealer was also contacted who advised the contact that the throttle could have failed. The vehicle was not repaired. The failure and the current mileage was 102,000.
#6 spark plug blew out of cyl head. Reinstalled and replaced coil since it broke mount. Put back in service and next plug in bank (#7) blew within 10 miles at approx same speed. When searching the internet this is a common problem with Fords modular engine prior to 04. When they make special tools and inserts to address the problem, Ford should pony up and have the inserts installed at least for the normal life expectancy of the engine.
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The contact owns a 2004 Ford Expedition. The contact stated that the vehicle randomly stalled at any rate of speed. The vehicle was able to restart. Two dealers (downtown Ford, 1-866-899-7296) and (future Ford of sacramento, 916-547-2285) were unable to replicate and diagnose the failure. The vehicle was not included in NHTSA action number: dp5005 (engine and engine cooling). There were nine tsbs for engine and engine cooling, two tsbs for the fuel system, and thirteen tsbs for the electrical system. Neither dealer provided diagnostic testing. The manufacturer was notified of the failure. The failure mileage was not available.
The contact own a 2006 Ford Expedition. The contact stated was driving 25 mph when the vehicle stalled without warning. The vehicle was restarted and the contact drove the vehicle home. The contact attempted to restart the vehicle but to no avail. The contact had the vehicle towed to a dealer where the dealer replaced the cam phasers. The failure mileage was 160,000. The VIN was not available.
The contact owns a 2006 Ford Expedition. The contact stated that while driving 55 mph the vehicle stalled. The vehicle was taken to the dealer who was unable to diagnose the failure. The manufacturer was made aware of the failure who did not offer any assistance and referred him to the dealer. The failure mileage was 53,754.
The contact owns a 2005 Ford Expedition. The contact stated that while driving 35 mph, the vehicle would engage into safe mode erroneously and stall. The contact had to shut off and restart the vehicle in order to have the vehicle function properly. The contact did not take the vehicle to the dealer for a diagnostic test or repairs. The contact called the manufacturer and filed a complaint. The failure mileage was 101,000.
The contact owns a 2003 Ford Expedition. The contact stated that the vehicle would stall at anytime while in motion. The dealer attempted to repair the defect, but the failure recurred. The manufacturer was not contacted. The failure and the current mileage was 80,000.
The contact owns a 2003 Ford Expedition. The contact stated that while driving approximately 35 mph, the vehicle suddendly stalled. The contact stopped the vehicle on the shoulder of the road and was able to restart the engine. The failure continued intermittently. The vehicle was taken to an independent mechanic for a diagnostic test. The mechanic stated that all eight ignition coils would have to be replaced. The vehicle was not repaired. The VIN was not available. The approximate failure mileage was 131,000.
The contact owns a 2006 Ford Expedition. The contact stated that when driving at various speeds, the engine safety mode failure warning lamp would illuminate and the vehicle would stall. The contact mentioned that the failure occurred three times. The vehicle was taken to the dealer who was unable to duplicate the failure. The manufacturer was not made aware of the failure and the vehicle was not repaired. The failure and the current mileage was 117,000.
Blew #3 spark plug after starting up from a traffic light. Pulled over to side of road. With vehicle idling, opened the hood, but the vehicle then stalled. Called aaa and had vehicle towed to Ford dealership.
The contact owns a 2006 Ford Expedition. The contact stated that the vehicle stalled while driving at various speeds and the engine safe mode warning indicator illuminated. The contact stated that the failure occurred on three prior occasions. The vehicle was taken to an authorized dealer, who was unable to diagnose the failure. The manufacturer was made aware of the failure, but offered no assistance and referred the contact to NHTSA. The vehicle was not repaired. The failure and current mileages were 82,000.
The contact owns a 2006 Ford Expedition. While driving approximately 25 mph, the vehicle stalled without warning. The failure recurred sporadically and at different speeds. The vehicle was taken to an independent mechanic for diagnostics. The contact was not aware of the repairs needed. The vehicle was not repaired. The VIN was not available. The approximate failure mileage was 40,000.
The contact owns a 2011 Ford Expedition. The contact stated that while driving approximately 40 mph the rear wheels locked momentarily. The failure continued to recur on an intermittent basis. The vehicle also stalled during one of the failures. The contact also stated that the vehicle was a rental and was towed back to the rental agency after stalling. The contact was not aware if the vehicle was ever taken to have the failure diagnosed or repaired. The failure mileage was 7,000. The VIN was unavailable.
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On two separate occaisions, while driving my 2004 Ford Expedition, a spark plug has been ejected from the engine. One time, at city speeds, a second time at 65 miles per hour. Both times, there was an instant loss of power and the smell of gasoline filled the passenger compartment. After the original failure, I took it to an auto mechanic who replaced the spark plug and installed a replacement coil on plug assembly. I have not yet repaired the second incident as it occurred last night. It seems to me that this is a very dangerous condition that initially didnt seem that significant, but after the tow truck operator said, that he thought there was a recall, it prompted me to research further. His tow service operates in the harrisburg, PA area and he claimed that he sees this happen nearly 1-2x/week with Ford 5. 4l v8 engines. He said, that he's "seen so many of them, that they've got to have a recall.
The contact owns a 2001 Ford Expedition. The contact stated that the vehicle stalled without warning. The vehicle was taken to a local mechanic who diagnosed the failure at the spark plug thread. The local mechanic reinforced the thread at location number eight but the failure continuously recurred in other locations. The vehicle was not further repaired. The failure mileage was 143,000 and the current mileage was 150,000.
The contact owns a 2006 Ford Expedition. The contact stated that while driving 65 mph the vehicle stalled without warning. The failure was experienced on several occasions. The vehicle was taken to an independent mechanic, who located a failure within the throttle body. The local mechanic cleaned the fuel system and replaced the throttle sensor. The failure continued. The manufacturer was made aware of the failure. The vehicle was not repaired a second time. The failure mileage was 36,849 and the current mileage was 92,000.
3rd time we have had a spark plug ejection from the passenger engine head of our 1998 Ford Expedition with a triton 5. 4 litre engine. I owned a Ford f150 and had this same problem twice. I did research and called a few ase master mechanics that are rated as America's #1 and #4 mechanics in the nation, and was told it is the most common problem Fords triton engines have ever had, and they see these problems on a daily basis, yet Ford does not acknowledge the problem. Ford desperately needs to recall these engines, they are a hazard, and the spark plug ejects with explosive power damaging nearby components on it's way out of the engine. Ford refuses to acknowledge this common manufacture defect. To fix this problem new heads need to be installed on the engine. The quick helicoil style sleeve into the stripped spark plug threads has a failure rate of 100%. Again this is a major problem and the magnitude can be seen all over the internet by searching Fords spark plug blowouts. Literally 10's of thousands of forums, and insight in this problem is available online, except support from Ford motor company.