Electrical System Problems of Ford Expedition - part 1

Blower motor which was under recall was repaired by dealership 4/18/25 continued to work intermittently following repair. As of inspection today, 10/2/2025 at same dealership, blower motor speed controller wiring harness/assembly has since gotten hot enough to melt wiring. Wiring assembly and speed controller must now be replaced by dealership at a cost of $352. 56 which is not covered under the blower motor recall but should be.

See all problems of the 2016 Ford Expedition 🔎.

My 2015 Ford Expedition needs to added to the recall 22s56. I just paid $1,200 to have that part fixed cause it burnt up. Replaced the front blower motor assembly. My husband burnt his hand on the wire exposed under the dash then the mechanic said the blower motor has burnt up the components around it. The fan, motor, control, and wire assembly all was burnt up. Ford needs to be made to include my vehicle in their recall as that vehicle year, model, plant made in and date made all match.

See all problems of the 2015 Ford Expedition 🔎.

Was driving 80mph down the highway when instantly the rear wheels locked up, green wrench came on dashboard and my car came to a screeching halt. Complete loss of power, and am very lucky it did not create a major pile up on the highway! had to "bunny" hop it over 4 lanes of traffic and barely survived the most terrifying experience of my life. Had it towed and the mechanic shop said the throttle body/actuator had magnetic problem which is very common, are you kidding me?! but there are no recalls on it, and they had to replace the entire unit, and now I am scared to death to drive the vehicle ever again. I am also very lucky it did not happen on snow, ice, or rain!!!!! so dangerous and so scary!!!! and I could barely hop it out of oncoming traffic. . . . How can a vehicle go from 80mph to zero in . 02 seconds due to a faulty part and there is no recall???? so grateful to be alive!!!! Ford needs to take some responsibility before there are deaths from a very simple preventative measure due to a part completely failing. After looking it up online I read hundred's of people having the same issue.

See all problems of the 2014 Ford Expedition 🔎.

The fuel line/fuel pump was leaking. Smelled fumes from the gasoline. Fuel was leaking over the fuel tank from the top of the tank. The vehicle was drivable when fuel was leaking. Very concerned that their could have been a fire due to the fuel leak. Took the vehicle to the Ford service department where it was purchased. Service shop stated that during inspection they noticed that something chewed through the fuel line/fuel pump. Comments made by the service advisors stated that they have seen squirrels/rodents attracted to the soy based ingredients of the parts/wiring. The repair would not be covered under warranty due to "outside influence". The manufacturer is installing a similar part and not covering under warranty. No warning lights; no warning messages. If the same type of soy based part is being installed, what is going to prevent the same thing from happening. Ford is not offering different types of parts and they do not have a way to prevent additional damage. No shield/tape/covering is being offered. Numerous instances of this referenced online due to soy based parts and Ford knowingly installing these parts without a fix or prevention. Consumer is responsible for all repairs. No warranty.

See all problems of the 2024 Ford Expedition 🔎.

The contact owns a 2023 Ford Expedition. The contact stated that while the vehicle was parked and occupied, or while the vehicle was being driven, the front driver’s side buttons on the door failed to operate as designed. A dealer was contacted. The vehicle was taken to the dealer to be diagnosed, and the contact was informed that the wiring loom needed to be replaced and re-routed. The vehicle was repaired. The manufacturer was notified of the failure but offered no assistance. The approximate failure mileage was 46,000.

See all problems of the 2023 Ford Expedition 🔎.

Current recall reference# 22s56 front blower motor on some 2015–2017 Expedition suvs and have issued a recall for affected vehicles. The front blower motor in certain vehicles may experience overheating and risk of interior fire. So my vehicle has gone thru 2 fixes for recall. But the issue caused by the blower motor was the actual risk of fire were the wiring harness. Which were burnt and original from the first repair that were already defaulted. So brand new motor and modular install but no new wiring harness that are already burnt. They just went ahead and plugged them back in with notice or even a heads up that you are still in danger of potential fire.

The contact owns a 2017 Ford Expedition. The contact received notification of NHTSA campaign number: 22v648000 (visibility, electrical system), and the vehicle was taken to the dealer for repair. Upon retrieving the vehicle, the contact became aware that the defroster failed to function properly. No warning lights were illuminated. The vehicle was taken back to the dealer, who diagnosed a failure with the blower motor but declined to repair the vehicle at no cost to the contact. The vehicle was not repaired. The manufacturer was notified of the failure but provided no assistance. The contact also stated that she had not experienced a failure with the blower motor prior to the vehicle receiving the recall remedy. The failure mileage was 136,000.

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Passenger sideview mirror does not open upon unlocking and starting the vehicle. I need to stop (if started driving) turn to park, turn off car, open driver's door to signal car that I have left, lock car using remote, wait few seconds and then unlock to reset car then it usually opens. Issues with mirror began happening a month after purchasing brand new car (5/24), first mirror was "popping or clicking" upon turning outright, mirror had been replaced once, over last year issue has been on going and brought to dealershop " deemed a technological glitch" - no warning lights or messages appear - sometimes my control panel screen will turn black upon starting the car which I now know means to look at my passenger mirror. This last occurred on Friday 7/25/25.

I just purchased (2 months ago) a 2012 Ford Expedition el 5. 4l v8 from a private party. I wish I would have done more research as I am already experiencing transmission issues that I believe are directly related to the vehicles lead frame recall. It threw a p0742 code on me torque converter clutch circuit stuck on and decided that it would only drive in limp mode unless I cleared the code, pulled over, cycles the key, and restarted the vehicle. Even as dangerous as this unexpected shifting into 1st gear at highway speeds is, it is equally as dangerous to be getting out of your vehicle in moving traffic due to Ford's terrible design on this vehicles power train/transmission system. I have scheduled an appointment with the local Ford dealer and al certain I'll get the runaround/blame game for this one. 150k miles and as I said, I have owned it for 2 months and have already had transmission issues, brake issues, belt tensioner pulley literally fell off. . And from what I read, what's next??? the cam phasers?? that's if the transmission issue is even fixed and it becomes safely drive able again. Come on Ford, get your act together, you're better than this!.

See all problems of the 2012 Ford Expedition 🔎.

July 2025 my 2012 Ford Expedition threw a p0742 code for a stuck torque converter clutch. The vehicle had just under 150k miles and started to jerk in and out of gear and the wrench light illuminated so I, thankfully was going approximately 45 mph when it happened and was able to pull the vehicle over as it was in limp mode. When I cleared the dtc code the problem went away temporarily but eventually locked back up again within a mile from my home. Unfortunately, Ford dealerships will not stand behind the customer service number that they have listed for a replacement of the transmission lead frame. I provided the local dealership with all of the necessary information as well as an independent diagnosis by a transmission specialist. Looks like I'll just have to wait for the day that it causes a massive accident by downshifting into 1st gear at 65mph. Terrible customer service and I can only hope this doesn't cost someone their life.

Campaign 19n01 description transmission molded leadframe extended coverage next steps contact your dealer for next steps. Did this and was told that the vehicle was not covered due to it being after 10 years and barely over 150,000 miles. I am experiencing transmission issues where the torque converter clutch is now stuck on and the lead frame is more than likely the cause. Thanks Ford, never again.

Just about every time we get in the vehicle the center screen won’t light up and requires a power and fast forward button to reset. Sometimes this needs to be done twice in one drive.

See all problems of the 2020 Ford Expedition 🔎.

1) the fuel delivery system is affected — specifically, a faulty fuel pump which may fail and cause engine stalling while driving. This issue is under Ford safety recall 25s75 (NHTSA 25v-455). The vehicle is still in my possession and available for inspection upon request. 2) the recall clearly states that the vehicle can stall unexpectedly while driving, increasing the risk of a crash. On a recent highway trip ([xxx]), my Expedition began shaking at high speeds, and continued shaking while parked, indicating worsening fuel system issues. I have three young children (ages [xxx] , [xxx] , and [xxx] ) who regularly ride in the vehicle. Being told to continue driving under these conditions with no available fix has placed my entire family and others on the road at risk. 3) has the problem been reproduced or confirmed by a dealer or independent service center? not yet. When I called Ford customer service to report the issue and request a safe alternative, I was told there was no further action available and that I should continue driving the vehicle. I was referred to my local Ford dealership, who also said they could not take any action until a remedy is issued. 4) has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? no. Because Ford has no remedy available, they have not performed any inspection or offered assistance. The dealership confirmed they cannot inspect or service the vehicle related to this recall until Ford issues a fix. 5) were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? there were no warning lights or error messages, during a return trip from texas [xxx] the vehicle began shaking noticeably at highway speeds, and continued shaking heavily while in park. These symptoms had never occurred before, and they align with the type of failure described in the recall notice. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

See all problems of the 2022 Ford Expedition 🔎.

The contact owns a 2017 Ford Expedition. The contact stated that upon starting the vehicle, the blower motor assembly was abnormally loud. There was no warning light illuminated. The local dealer was contacted; however, the vehicle was not diagnosed or repaired. The contact was informed that the VIN was not under recall. The contact stated that the fan was already replaced under NHTSA campaign number: 22v648000 (visibility, electrical system). The manufacturer was notified of the failure. The approximate failure mileage was 138,000.

The contact owns a 2017 Ford Expedition. The contact stated that while starting the vehicle, there was an abnormal smoky odor coming from the vehicle. The contact previously received notification of NHTSA campaign number: 22v648000 (visibility, electrical system). The vehicle was taken to the dealer, and it was diagnosed and determined that the front blower motor assembly had failed and needed to be replaced. The vehicle was repaired; however, the failure recurred. The contact stated that while starting the vehicle, the front blower overheated and burned one of the passengers' legs. The contact stated that medical attention was not needed. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred to the NHTSA hotline for assistance. The approximate failure mileage was 91,500.

I am filing this complaint regarding Ford safety recall 25s49 (NHTSA campaign number 25v315). My vehicle is a 2024 Ford Expedition max, VIN [xxx] . The Ford pass app and the Ford recall site both show the remedy for the recall as "available", but when I contact my dealer (maxwell Ford in austin, TX) they say that the repair cannot be performed because the update is not yet active in the oasis dealer system. Ford has had months to release the software fix, but continues to delay the rollout to dealerships. Meanwhile, I have been without my vehicle because the rearview camera is unreliable and considered a safety hazard under the recall. I am paying for a new vehicle that is parked at the dealership and undriveable due to Ford's failure to provide a timely remedy. I have contacted Ford executive relations and their social media team, but have received no response or resolution. I am requesting that NHTSA hold Ford accountable for failing to make this safety recall fix available in a timely and transparent manner. The communication has been misleading to owners, and the delay is causing both financial and practical hardship. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

See attached document for complaint.

Rear blower motor caught on fire, causing smoke to cover the inside of the vehicle. Part had to then be removed from the car. Melted plastic around the inside of the fan and motor. Also we have replaced the blower motive in the front of the vehicle that was under recall and it has continued to let's burn wires underneath the dash whete it plugs in so I dont believe the blower motor in front was the issue!.

Back up camera goes dark when we back up but it doesn't do it when I had it in the dealership they say I need a new camera but it started when you all put out a recall.

Vehicle was taken to chipola Ford for blower motor recall April 2025 and was replaced under recall. Since then, the blower motor intermittently fails and and no air will come out of the dash. The wiring for the blower motor under the dash gets extremely hot when the blower motor fails.

Backup camera is intermitent, screen blanks or is distorted this happens randomly seems to happen more often in warm weather.

[xxx], I bought a new Ford Expedition max platinum. Four days after I bought the Ford Expedition max, I experienced brake failure and all warning lights going off on the Ford. I was unable to brake correctly and almost causing a wreck on [xxx] in charlottesville, va. I called the Ford dealership, (myers Ford) in elkton where I bought the Ford and they sent me a message saying there was an open recall that would be coming out but not till q3 due to no fixes as of yet. I told them I didn't trust the car and what was I supposed to do. They sent me a text with a fix and said Ford told them it would be safe to drive. I had to follow the instructions on the message from Ford and the car was back up and running. [xxx], my family and I were returning from nc and there was a wreck that ensued in front of us and with about 60 feet of room, we tried to brake and the brakes failed on us and we rear ended the truck ahead and we totaled are new Expedition max. I have tried to reach out to Ford and make a complaint but they keep hanging up on us and rejecting our phone calls. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

The front ac stopped blowing and it got excessively warm in the cab. I thought it may be the blower motor and wanted to start with fuses. Under the hood was so hot that when I tried to pull our a fuse my nails melted. Since then, sometimes it blows sometimes it doesn't but it does seem to be emanating excess heat. I'm unsure of true date of occurrence as I just purchased the vehicle on.

6/10/25- car turned off in the middle of the road 6/12/25- car would not start 7/6/25- car would not start 6/16/25 and 7/12/25 car apparently had warning in the Ford system of a malfunction.

The contact owns a 2017 Ford Expedition. The contact stated that while the vehicle was parked, the vehicle was making an extremely loud roaring sound. There were no warning lights illuminated. The contact stated that the engine failed to crank over the following day due to the battery being drained. The vehicle was jumpstarted and taken to the local dealer where it was diagnosed and determined that the blower motor had caused the failure. The vehicle was not repaired. The dealer informed the contact that the vehicle was previously repaired under NHTSA campaign number: 22v648000 (visibility, electrical system). The manufacturer was contacted and confirmed that the repairs would be at the owner’s expense and referred the contact to the NHTSA hotline to report the failure. The failure mileage was approximately 121,000.

There was a recall for cam phasers etc under 21n03. My car was fixed in 2021 but the parts they put it in were not the updated parts. I was told it was the same recalled parts that they used to replace. Now I am having the same issue again . I am not currently driving my vehicle until it can be remedied. I contacted the dealership and they are not willing to cooperate or work with me. I will attach the report that was done back in 2021 below.

See all problems of the 2018 Ford Expedition 🔎.

The contact owns a 2017 Ford Expedition. The contact received notification of NHTSA campaign number: 22v648000 (visibility, electrical system). The contact stated that while driving at an undisclosed speed, the contact felt heat coming from the bottom of the vehicle. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the blower motor. The vehicle was repaired. The contact stated that the failure persisted. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the blower motor, and the contact was informed that a faulty blower motor had been installed. The vehicle was repaired. The contact stated that the failure persisted. No warning lights were illuminated. The vehicle was taken to jones Ford casa grande (2425 e florence boulevard suite a, casa grande az 85194). The vehicle was diagnosed, and it was determined that the blower motor wiring harness was burned and needed to be replaced. The contact was informed that the damaged part was not included in the recall repair and refused to repair the vehicle. The vehicle was not repaired for the most recent failure. The manufacturer was notified of the failure but provided no assistance and referred the contact to other Ford dealers. The failure mileage was approximately 90,000.

The contact owns a 2023 Ford Expedition. The contact stated that while the vehicle was parked and turned off, the contact received a "low battery" notification from the vehicle mobile app. The contact stated that upon attempting to start the vehicle, the vehicle failed to start. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA hotline for further assistance. The failure mileage was approximately 48,000.

Wiring has soy based bioplastic insulation which apparently attract rodent damage. This damaged battery, caused spark plug to be damaged and need to be replaced. It has also caused voltage and computer performance problems affecting engine idling and shifting. Issues were extremely unpredictable and hard to diagnose leading to 5 visits to the shop and many failed attempts to repair.

See all problems of the 2021 Ford Expedition 🔎.

Back up camera glitches and it keeps beeping.

Ac blower stopped functioning.

The backup camera. It shows that blue or in and out quickly causing it not to work most of the time. The 2015 has a recall for this exact thing but not 2016.

The contact owns a 2020 Ford Expedition. The contact stated that when the a/c was activated, there was condensation pooling on the passenger’s side fuse box, causing the transmission to not be able to shift out of park(p). The contact stated that he was able to start the vehicle. The contact stated that numerous warning lights were illuminated. Additionally, the contact was unable to turn off the headlights. The vehicle was towed to a local dealer, who diagnosed the vehicle and determined that condensation had damaged the fuse box and caused the body control module to fail. The vehicle was not repaired. The manufacturer was not informed of the failure. The contact researched online and related the failure to technical service bulletin: 20-2170 water leaking on right front floor after a/c use (electrical system). The failure mileage was approximately 63,000.

2024 front a/c blower cutting in and out without warning. Called dealership and had Fords recall #22s56, item affected: electrical system, wiring, interior/ under dash. This involved the front a/c blower failing. Only thing replaced during mobile visit then was the blower motor. Now March 2025 had the same issue again with front a/c blower cutting off/on without warning. Called same dealership again and was told I had to bring the vehicle in to have diagnostic check to further check the recall issue. After diagnostic completed, was informed that the blower motor resistor and the connector were melted. Had the repairs completed same day at $802. 74.

Took vehicle in for recall work of replacing the hvac front blower motor assembly. Vehicle was returned and blower motor stopped working 3 days later. Now being told that the fan blower motor controller and connector have to be replaced becasue they have gone bad and that it is not covered under the current recall. There should be no reason that those parts aren't covered under the recall. If the blower motor hadn't overheated, then the controller and conector should not have been damaged. A quick google search over complaints for this same issue lets me know that other people have had the exact same issue. Ford said to file the complaint with you.