Ford Fusion owners have reported 44 problems related to engine belts and pulleys (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Fusion based on all problems reported for the Fusion.
I have a 2007 Ford Fusion. The idler pulley bolt has broken 3 times in less than a year. I've read in multiple online forums that once this starts to happen, it continues to happen every few months. I can't sell this car to someone knowing the bolt will break, and I can't continue paying $200 every time it does. I never know where or when it will leave me stranded. This seems like a fairly common issue for the 2007 Fusion; just google "2007 Ford Fusion idler tension pulley". I'm wondering why nothing has been done about the poor engineering and design of this bolt that is obviously inadequate?.
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The idler pulley is causing a bolt to snap in two that's assisting in holding it in place, which prevents the engine belt from rotating and causing the belt to fall off( the belt did not break) making me lose power steering. This is the second time this has happen to me within a months time. This is very dangerous lucky it only happen once while I was driving on my street. The other time it happen I was parked in my driveway and I noticed it when I tried to back out and could not turn my wheel. I am afraid to put my kids into the car because this could happen again while we are out and about. This problem has cost me over $1600 and the dealership still can not give me exact reason to why this keeps happening to me. They had to pull the whole engine out the second time just to get the bolt out.
Pulled out of driveway got approximately 1/4 of mile from home and all of the sudden no gas, no power and looking at the dashboard the only indicator that was lit was the wrench. I drifted to the side of the road waited a few minutes to try and start the car, luckily it did and drove it back home. Called the Ford dealership to explain what happened, and they said more than likely it is the throttle body. They suggested to have the car towed because it could happen again without warning. As of this morning, it has been confirmed that it is the throttle body and it will only cost me a $100. 00 deductable because (lucky me) I am paying for extended warrantly. . . Can't imagine how much if I didn't!!! I asked if this is a common problem with this car and the service person said that this is not the first time she has seen this happen. I am deeply concerned because this situation could have been catastrophic. I drive almost 90 miles a day, five days a week roundtrip on a major beltway and I feel this problem is bigger than Ford wants to admit.
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all problems of the 2012 Ford Fusion
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The idler pulley bolt broke off and pulled the belt off (the belt did not break) making me lose power steering, and of course the battery would not hold a charge. This happend June 8, 2013, June 23, 2013 and again on September 11, 2013. Ford is telling me that there is no problem but the dealer that fixed my car the 1st two times now has it again and has a call into Ford to see what the problem could be that it has happend to me 3 times in the past 2 1/2 months. All 3 times I was driving when it happened. The second 2 times it happened I heard a pop almost like I ran something over and immediatley lost power steering. It almost has me afraid to put my kids in my car. Unfortunately I only have one car and can't afford a new one.
I was driving with my fiance when we heard a loud metal snapping sound with a few dinging sounds. Apparently the idler pulley snapped off and bounced around causing me to lose my power steering. It was a good thing I wasn't driving to fast or it wasn't two days later as we were supposed to be driving to fort knox, because it would have been worse with it snapping off like that going 70mph. Had a friend help me get it home where I found the idler pulley with the bolt snapped 3/4 of the way down and the serpentine belt with a few marks on it from where the bolt rubbed against the belt. I've done some research and found out that has been happen for awhile now with other Ford Fusions. Some said that they had this issue fixed and it happen again. I really think to be a safety issue that Ford should fix because it seems to be an issue with either the bolt, the area on the engine block where the bolt sits, or even the tension on the serpentine belt itself causing the bolt to snap off like that.
I had purchased my 2007 Ford Fusion new and had a few oddities during the course of ownership. Within two years of ownership I had a battery short out. At three years I had to have a hefty break service done because of a clicking noise when the brakes were applied. I noticed at four years that when I would remove the key from the ignition and open the door, the car would chime as if the key was still in it. The dealer had no idea what caused the chiming and it happened sporadically. The biggest issue was in late November of 2011, I was merging on to the highway and going to pass a vehicle; my car began to rev really high, but I was not accelerating that much. I shifted to neutral then back to fifth gear still no accelerating. At that moment the check engine came on and I noticed that the car was dead and costing. After I stopped on the side of the highway, the car would not start at all. Had it towed to the dealer, where they spent two weeks of tearing apart my motor. They determined that a bolt came loose releasing my timing belt destroying my engine. I purchased and extended warranty which saved me $7500 in replacement cost. After two more weeks I had the car back. I noticed belt noise when I started the car and the engine was louder than the original engine. Within a month the car would not start again. The chip in that key went out, and when I took it back to the dealer I complained about the chiming and the belts. They informed me; the key needed to be replaced (costing $300 dollars), my belts were from the original engine and now stretched out needed to be replaced, and the starter was going out. The mystery of the chiming was finally solved. Ford offered me employee pricing on a new car but would not by back my Fusion. The dealership offered me nothing. This car was purchased and exclusively serviced there.
I have a Ford Fusion with about 30000 miles. I first noticed a hard shift at 10k miles and thought maybe its just a simple fix. I took it in and they reprogrammed the transmission and the service supervisor said that this transmission adapts to the owners driving habits. Well 3k miles later its worse so I take it back and the tech said all the clutches were replaced and two other things were done! I have taken it back four more times and have not had it fixed. It appears that Ford admitted there was a problem with a transmission code that fixes the problem. However, the problem was not fixed and I am left with a vehicle that also had a window motor replaced, some pulleys that were making a whistling noise, and a battery and taillight that went out changed. I don't know if its a lemon, but I smell disaster in the next couple of years! wish Ford would do the right thing and stand by its product.
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all problems of the 2010 Ford Fusion
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The contact owns a 2007 Ford Fusion. The contact stated that while driving at 30 mph, there was an abnormal noise coming from the vehicle. In addition, the contact stated that the steering wheel seized and the brakes failed to respond without warning. The vehicle was taken to a dealer where it was diagnosed that the bolt fractured as a result the pulley needed to be replaced. The vehicle was repaired on two occasions but the failure recurred. The manufacturer was notified of the failure. The failure mileage was 35,000.
Vehicle not able to stop immediately. Brakes went to floor. January 22, 20120 pulley noise in engine continuously where air conditioning belt is placed.
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all problems of the 2011 Ford Fusion
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