general problems of the 2012 Hyundai Sonata - part 1

329 problems related to engine and engine cooling have been reported for the 2012 Hyundai Sonata. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2012 Hyundai Sonata based on all problems reported for the 2012 Sonata.

1 Engine And Engine Cooling problem

Failure Date: 08/27/2025

The contact owned a 2012 Hyundai Sonata. The contact stated that while driving at 75 mph on the highway, while depressing the accelerator pedal, the vehicle failed to accelerate. No warning lights illuminated. The contact veered over to the right side of the road, turned the vehicle off, and she noticed smoke coming from the engine. A bystander behind her noticed the flames coming up from the engine. The contact mentioned she exited the vehicle and called 911. No injuries were sustained. No medical attention was required. A police report was filed. The fire department extinguished the fire. The vehicle was destroyed. The vehicle was towed to atow lot. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 160,000.

2 Engine And Engine Cooling problem

Failure Date: 08/16/2025

This is the first time I have an engine failure. I drove my car 3 min before merging into the route 1 highway. In approximately 800 feet, my car went haywire, all lights in the dashboard went on, the steering wheel got stiff, and the car speed dropped off, I almost got rear-ended. I made an effort to pull over to the break lane. The car shut off and I could not get it to start. I opened the hood, a light smoke was coming out of the engine. I left it open to make sure it doesn't get worse. After 10 min, a state trooper stopped by to check on my safety, I informed him that I called the insurance to report the incident and request a tow truck. After the tow truck dropped off my car in front of my house, I called a mechanic to check it, he informed me that the engine is seized.

3 Engine And Engine Cooling problem

Failure Date: 07/25/2025

With no warning my car left me sit on the side of the road and when started the engine made an awful knocking noise. Hyundai denied to replace the engine despite there being at least 2 engine recalls. When I asked why they said it was due to no maintenance records so I provided them with maintenance records like they requested and then they deny it again and say they aren’t replacing the engine because the problem with my engine had nothing to do with the 2 engine recalls my vehicle is affected by.

4 Engine And Engine Cooling problem

Failure Date: 07/20/2025

Engine seized due to extremely low oil despite more than regular oil changes.

5 Engine And Engine Cooling problem

Failure Date: 06/24/2025

On June 24, 2025, while driving approximately 1. 5 hours away from home, a warning message appeared on my dashboard stating: “hybrid system warning. Stop and do not drive. ” I immediately pulled over and contacted my insurance company, who arranged for the vehicle to be towed to the nearest authorized Hyundai dealership (thomas Hyundai in cumberland). The warning clearly indicated that it was not safe to continue driving. Later, I found out that the issue reported (recall 198) have presented cases ending with fire of the engine. It is critical to mention that in January 2025, I attended the official manufacturer recall for this vehicle, which was supposed to ensure safety and reliability. Despite this, the vehicle failed and left me stranded in an unsafe area. Since then, I have been without my vehicle for over three weeks. I contacted Hyundai customer care and opened a case. I was repeatedly told a case manager would call me within three business days, but I never received any follow-up until I insisted. I was eventually assigned a case manager named snowy, and also remained in contact with the dealership. On several occasions, both snowy and the dealership assured me that the vehicle would be ready by Thursday, July 10 and that it was not until then that I could start to request a reimbursement for my rental expenses. I repeatedly asked for confirmation because I am renting a car at my own expense in order to go to work and manage my life. However, on Thursday, July 10, I called again and was told the vehicle would instead be ready by Tuesday, July 15. Then, on Friday, July 11, I received an email stating that the engine had just arrived, and that the dealership was only now able to begin repairs. After that, and only once the car is finished, Hyundai will “review” the case and determine whether I qualify for reimbursement. This is unacceptable. I have been without a vehicle for over three weeks, forced to rent a car entirely at my own expense.

6 Engine And Engine Cooling problem

Failure Date: 06/20/2025

While driving on the highway with my two minor children, my vehicle suddenly shut off without warning. I lost power in the middle of traffic, which was extremely dangerous — we were nearly rear-ended and had to coast to the shoulder. The check engine light had been on for some time prior to the incident, but there were no other warning messages. After being towed, the car would not start again, even after attempting to jump-start it. A mechanic inspected it and believes the engine is seized. I later discovered that my 2012 Sonata is equipped with the theta ii engine, which is known for sudden failure due to oil starvation or bearing wear. Although there are no current recalls on my VIN, the symptoms are consistent with the known theta ii engine defect. This situation put me and my children at serious risk, and I believe this failure needs to be addressed as a safety issue.

7 Engine And Engine Cooling problem

Failure Date: 05/05/2025

Hybrid system malfunction do not drive warning light comes on while driving and stalls out the car.

8 Engine And Engine Cooling problem

Failure Date: 04/11/2025

The contact owns a 2012 Hyundai Sonata. The contact stated while attempting to start the vehicle, the vehicle briefly hesitated before starting. After starting the vehicle, the vehicle returned to normal functionality, but the failure became a regular occurrence. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, who diagnosed a failure with the engine. The contact was advised to the take the vehicle to the dealer for assistance. The vehicle was not repaired. The manufacturer was notified of the failure but provided no assistance. The failure mileage was 137,000.

9 Engine And Engine Cooling problem

Failure Date: 04/02/2025

On [xxx] at approximately [xxx], my [xxx] daughter was using my car to go to work. When she called us and informed my husband that the car did not start. At that point he asked to video call him so that he can visually see what was going on. She was directed to turn on the car again at and that point, the car started then smoke was noticed from coming out of the hood. My daughter managed to open the hood where flames emerged from the center of the engine. She then ran in the house to get a fire extinguisher and managed to put it out and it reignited. She then made a second attempt with another fire extinguisher where it briefly subsided and then grew larger. At that point the fire dept arrived and successfully extinguished the fire and deemed the car totaled after the fire marshall carefully inspected the car. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

10 Engine And Engine Cooling problem

Failure Date: 04/01/2025

The contact owns a 2012 Hyundai Sonata. The contact stated while driving 35 mph, the vehicle was leaking engine oil. There were no warning lights illuminated. The contact towed the vehicle to an independent mechanic who diagnosed the vehicle with engine failure. Due to the oil leak, the vehicle was left with no oil in the engine, causing the engine to seize. The dealer was made aware of the failure; however, the contact was informed the vehicle only had a 60-day warranty. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 105,761.

11 Engine And Engine Cooling problem

Failure Date: 03/29/2025

Unknown cought fire under the hood was engulfed within minutes.

12 Engine And Engine Cooling problem

Failure Date: 02/08/2025

Engine suddenly shut off middle of the road while driving and will not restart. No warning lights came on prior to the engine failure. My family safety was put at risk since engine shut off middle of the road and I had to push it to the corner lane. Just imagine if I was on the middle lane on a highway when this happened. Alternator, battery was checked by a mechanic. . . No issue.

13 Engine And Engine Cooling problem

Failure Date: 01/15/2025

When driving. Slow down to turn or to use round about car goes into ev. When I go to accelerate the gas motor will not re engage and the hybrid alarm system will go off. I lose all power to go any where. I have to pull over shut my car off give it a min then restart so the motor will come back on so I can drive again. I have to do this mulitple time in a 20 mile drive.

14 Engine And Engine Cooling problem

Failure Date: 12/30/2024

I took the car to the dealer because the codes was reading engine assembly issues. I took it to the dealer and they stated it was the knock sensor and they got it approved to replace it now they saying it's the engine and it was denied. I just got the engine from the dealership in 2020.

15 Engine And Engine Cooling problem

Failure Date: 12/24/2024

I bought car octv230th little after month as driving engine failure occurred had towed to dealership and they sent to authorized hyndai dealership for the extended warranty campaign. That garage acknowledged problems with the cars engine stating rod bearing clearance and the engine had to be replaced then charged me denied the extended warranty they initially said would classify for. I couldn't keep up with traffic and was very busy almost cause a crash.

16 Engine And Engine Cooling problem

Failure Date: 12/07/2024

Car engine light is flashing.

17 Engine And Engine Cooling problem

Failure Date: 11/28/2024

I was driving I seen smoke then full flames on my windshield and I tried to stop and put my car in park to get out but my brakes stopped working and I couldn’t get the gear in park so I opened the driver door and had to jump out of the car . I had an engine replacement a year before for it being recalled and police and firefighters were on scene after incident.

18 Engine And Engine Cooling problem

Failure Date: 11/25/2024

The contact owned a 2012 Hyundai Sonata. The contact stated that various functions on the steering wheel including the horn, cruise control, and other electrical functions; all failed to operate as needed. The vehicle was taken to an independent mechanic where the contact was informed that a warranty had been placed on the vehicle for the clock spring which they linked to the failure. The steering wheel also began to stick soon after the diagnosis. The dealer was notified of the failure; however, the dealer could not provide an appointment until months out. The contact then stated that while driving at 65 mph, the vehicle began to hesitate upon depression of the accelerator pedal. The contact began to pull over as the eps(electrical power steering) and several other warning lights appeared on the instrument panel. As the contact opened the door, a fellow motorist had also pulled over to alert the contact that the vehicle was on fire. Soon after exiting the vehicle, the entire vehicle quickly became engulfed in flames. The fire department quickly arrived on the scene and extinguished the fire. The contact was not injured, no other occupants were inside the vehicle, and the contact was unsure if a fire or police report was filed. Some of the grass and trees in the area had caught fire as a result of the failure. The remains of the vehicle was towed to an independent tow yard. The dealer nor the manufacturer had yet to be notified of the failure. The vehicle was completely destroyed. The failure mileage was approximately 125,000.

19 Engine And Engine Cooling problem

Failure Date: 10/15/2024

Engine oil level goes low very soon after an oil change less than 1000 miles driven and oil becomes black on dip stick when checking the oil level in between oil changes and there is no noticeable oil leaks. At one point the oil level was below the low level indicator on dip stick.

20 Engine And Engine Cooling problem

Failure Date: 09/20/2024

The contact owned a 2012 Hyundai Sonata. The contact stated while driving at an undisclosed speed the low oil warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed that the engine had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 170,000.

21 Engine And Engine Cooling problem

Failure Date: 09/20/2024

Connecting rod bearing failed.

22 Engine And Engine Cooling problem

Failure Date: 08/29/2024

The contact owns a 2012 Hyundai Sonata. The contact stated that while driving 30 mph, the vehicle shut off. The contact restarted the vehicle, and an abnormal knocking sound was coming from the engine compartment with the check engine warning light illuminated. Despite the vehicle repeated engine shut off failure, the contact was able to drive the vehicle to an independent mechanic for service. The vehicle was diagnosed with a rod bearing failure. Neither the dealer nor the manufacturer was notified of the failure. The vehicle was not repaired. The failure mileage was approximately 124,000.

23 Engine And Engine Cooling problem

Failure Date: 08/17/2024

Oil consumption engine issues.

24 Engine And Engine Cooling problem

Failure Date: 08/14/2024

Butts county fire and emergency services made a report about the car catching on fire. There was an electrical problem and/or the engine caught on fire. My son’s fingers got burned and he was taking to the emergency room. Further neurological damage done to all of his finger tips. No warning car just blew up in fire. My son’s fingers could have died during the car fire.

25 Engine And Engine Cooling problem

Failure Date: 07/29/2024

On July 29, 2024, my 2012 Hyundai Sonata hybrid was parked in our driveway. About 10 minutes later an engine fire started that consumed the car. The local fire departmemt put out the fire but the car was totaled. The fire also destroyed a storage shed and some windows were damaged. The car was taken to the Hyundai dealer for servicing when the engine light came on on March of 2024. The car was left for a few days with the dealer. The NHTSA recall number 23v651000 was not repaired during that service call.

26 Engine And Engine Cooling problem

Failure Date: 07/29/2024

Received Hyundai recall 251 the end of 2023. Car taken to Hyundai dealer in March 2024 and dealer could not make the repairs on the recall. The end of July, the car caught fire (engine fire) when the car was parked for 10 minutes. Car and adjacent structure was destroyed.

27 Engine And Engine Cooling problem

Failure Date: 06/06/2024

Airbag clock springs module malfunction disabling emergency deployment of the driver’s side airbag in the event of a collision. My 2012 Hyundai Sonata 2. 0 turbo with 93,336 miles on it, ending seized up going at highway speed causing instant and complete loss of power. Smoke started coming out from under the front engine compartment hood making me think the car was on fire. Trying to get the car manuvered off the highway and over to the right side of the road I was almost involved in a collision with other traffic. I was scared almost to death. Hyundai motor America is now refusing to repair my vehicle even though it is covered under their extend warranty.

28 Engine And Engine Cooling problem

Failure Date: 05/03/2024

The engine failed causing my steering and breaks to lock up on the interstate going 70mph surrounded by 18 wheelers, which was a total surprise as my car had no warning lamps on. Fortunately, I was able to guide my Hyundai safely to the side of the highway where I waited 5 hours for a tow truck. After leaving my car at Hyundai for 3 weeks due to an engine recall I was totally unaware of, they informed me they will not approve a new engine due to lack of service history? the only this lacking in my s"service history" are a few oil changes which I did myself due to the engine burning so much oil due to the recall. After eight years in the military as a mechanic I'm pretty sure I can handle an oil change on a sedan. Hyundai also refused to put me in a loaner for any of this process. Autoservice. Hyundaiusa. Com informed me that "my vehicle was effected by the Sonata engine connecting rod bearing inspection campaign. Additionally, the warranty coverage for the engines short block assembly (consisting of the engine block, crankshaft and bearings, connecting rods and bearings, and pistons).

29 Engine And Engine Cooling problem

Failure Date: 04/17/2024

I was driving. The tailpipes started smoking I checked engine oil and it was almost empty. No check engine light came on. The engine could have locked up on me on a state hwy that has a 60mph limit! no warning light. No low oil light. No lights came on at all ever. The car still doesn't have any light on but has oil consumption like I've never experienced. The engine was replaced in 2019 and only has about 63,000 miles on it.

30 Engine And Engine Cooling problem

Failure Date: 04/15/2024

The contact owns a 2012 Hyundai Sonata. The contact stated that while driving 45 mph and depressing the accelerator pedal, the vehicle failed to respond as needed, before the engine seized. The contact stated that unknown warning lights were illuminated. The contact pulled over to the right side of the road and attempted to restart the vehicle several times; however, the vehicle failed to respond. The vehicle was towed to dealer, where it was diagnosed and determined that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 128,000.

31 Engine And Engine Cooling problem

Failure Date: 04/15/2024

On the morning of April 15, 2024, at around 6 a. M. , our 2012 Hyundai Sonata hybrid unexpectedly caught fire and exploded in front of our house. This incident occurred shortly after I started the car and left it to warm up. Smoke and flames emerged from under the hood, quickly escalating until the front of the vehicle exploded, shattering the windows and extensively damaging the driver and passenger sides. Previously, we had noticed a fuel odor emanating from the hood, which we suspected was related to a known fuel recall issue. We brought the vehicle to the manufacturer's attention, hoping for a resolution under the recall. Unfortunately, the manufacturer did not address the fuel smell as part of the recall services and instead billed us for unrelated repairs. This oversight on their part raises serious concerns about the safety and reliability of the recall process and the manufacturer's accountability in ensuring the safety of their vehicles.

32 Engine And Engine Cooling problem

Failure Date: 03/15/2024

The contact owns a 2012 Hyundai Sonata. The contact stated that while driving at approximately 35 mph, the check engine warning light illuminated and the vehicle stalled. The vehicle failed to restart. The contact replaced the battery but the vehicle failed to restart. After numerous attempts, the vehicle was able to restart but the failure recurred where the vehicle stalled. The vehicle failed to restart. The vehicle was towed to an independent mechanic. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 100,000.

33 Engine And Engine Cooling problem

Failure Date: 03/04/2024

The contact owns a 2012 Hyundai Sonata. The contact stated that while driving approximately 45 mph the vehicle began to loose power and warning lights on the dashboard were activated before the vehicle had stalled. The vehicle towed to the local dealer who diagnosed that the engine had failed and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure but no assistance was offered. The contact was informed that the VIN was not included in the NHTSA campaign number: 15v568000(engine) although the vehicle had experienced that same failure listed in the recall the failure mileage was 152,000.

34 Engine And Engine Cooling problem

Failure Date: 03/01/2024

The contact owns a 2012 Hyundai Sonata. The contact stated that while his daughter was driving at 65 mph, an abnormal knocking noise began to emit from the vehicle as the check engine light appeared on the instrument panel. The vehicle began to lose power as the contact's daughter coasted the vehicle into a parking lot. Due to the failure, the vehicle was towed to the contact's residence. Upon investigation, the contact discovered NHTSA campaign number: 15v568000 (engine) which was linked to the failure. Neither the dealer nor the manufacturer had been notified of the failure. The vehicle had yet to be repaired. The failure mileage was approximately 195,000.

35 Engine And Engine Cooling problem

Failure Date: 02/09/2024

My vehicle sometimes stops on the highway. I get the alert hybrid system warning, do not drive. The dealership was charging over $8000 to fix the problem. They even told me they don't know if the problem will be solved after changing my oil pump.



Sonata Service Bulletins
Sonata Safety Recalls
Sonata Defect Investigations