Brake Hoses, Lines/piping, And Fittings Problems of Chevrolet Tahoe - part 1

Chevrolet Tahoe owners have reported 221 problems related to brake hoses, lines/piping, and fittings (under the service brakes category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Chevrolet Tahoe based on all problems reported for the Tahoe.

1 Brake Hoses, Lines/piping, And Fittings problem of the 2000 Chevrolet Tahoe

Failure Date: 08/11/2019

Tl-the contact owns a 2000 Chevrolet Tahoe. The contact stated that when the driver drove down hill and the brake pedal was enaged the brake system failed to engage. Causing the driver to hit a person that was driving a bicycle. The proceeded attempting to stop the vehicle the vehicle rolled backwards into bushes the vehicle came to a stop when it hit a tree. The montgomery country police was present, a police reprt was filed, the police report number was not available. The person on the bicycle was taken to the hosptital the person suffered a broken hip and fractures. The vehicle was towed to the contact home and the contact noticed that the brake lines were corroded and brake fluid was on the ground. The vehicle was not taken to the dealer. The manufacturer was not contacted. The approximate failure mileage was 166,000. Li.

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2 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 08/09/2019

Descending a grade approaching a t intersection brake peddle went nearly to floor. Cause was a severely rusted rear brake line. This line is routed above the left frame rail in a nearly inaccessible area, so the notion that this is an owner maintenance issue is garbage.

See all problems of the 2003 Chevrolet Tahoe 🔎.

3 Brake Hoses, Lines/piping, And Fittings problem of the 1997 Chevrolet Tahoe

Failure Date: 12/07/2018

Brake failure due to brake line corrosion. Failure occurred while vehicle in motion at expressway speed, panic stop, brakes failed and nearly caused collision. Brakes do not work.

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4 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 10/19/2018

Driving down the road around 25 to 30 mph and a kid ran out between two cars and I slammed on the brakes and they partially failed. The truck eventually stopped, but immediately got a brake failure warning and I had to hold the peddle to the wall to stop the remaining mile or so home. I get home and look under the drivers door to investigate a puddle and I see smoke where the ruptured brake line had been spraying brake fluid on the catalytic converter. Thought for sure the truck was going to catch on fire. The brakes were just serviced, pads and rotors a year or so ago, so I had no clue the lines were bad. Just got home to search on this and see that the NHTSA has been investigating this, but not much has happened with this since 2014. Very distressing. Seems the only thing that has been done is gm is offering the replacement lines for sale, but no mention that the dealers want $2,000 or more to install them?? I am very thankful that this kid is still alive and we both did not have to endure a death due to the close call. However, I'm extremely disturbed that this is a known issue with millions of these trucks on the road and nothing is being done with this ticking time bomb. Every single such affected truck will eventually run into the same issue, and people are going to get killed. Gm is clearly not addressing this or even warning people of the hidden problem. Why won't you guys do anything about this big problem? you've know about this for 4 years and nothings been done? I'm shocked, that gm has been able to avoid all responsibility due to a mfrs defect by using cheap and inferior products that do not hold up in the northern climates. Coated brake lines should be mandated!!! just came back from the next page to qualify: no crash - by about 1 foot. No fire - very lucky. No injury/fatality - this very close! I would like a call back.

See all problems of the 2004 Chevrolet Tahoe 🔎.

5 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 07/29/2018

Complete brake failure pedal straight to the floor main brake line midway of the truck completely blew apart my son just drove 2 hours pulled in the driveway I went to move his car thank goodness put the brake pedal to the floor and fluid was everywhere I have read that this problem is a 1 + 1,000 on chevy trucks however I have purchased a chevy 2005 Tahoe 1 year difference and this weekend the same exact thing happened traveling back from a weekend away and complete brake line failure brake line completely busted halfway down and fluid everywhere so I guess I am too in 2000 seems a little coincidental I am in ohio and I have read about the salt brine and everything however I have one of the cleanest trucks around we are detail freaks every one of our cars is taken care of something is definitely wrong with these years of Tahoes and it's going to kill somebody once again we were on a two-hour trip home stop to use the bathroom the next time we hit the brakes they were totally gone had to use emergency brake to stop and pull over we feel the divine intervention on both incidences and are blessed that someone was looking out for us and it sure wasn't chevy.

6 Brake Hoses, Lines/piping, And Fittings problem of the 2002 Chevrolet Tahoe

Failure Date: 07/19/2018

Wife came home and said the brake pedal went to floor when attempting to stop. With engine running, brake fluid is seen pumping out of right front brake line. Mechanic reports line burst and all other lines are severely rusted and must be replaced. $1500 repair estimate.

See all problems of the 2002 Chevrolet Tahoe 🔎.

7 Brake Hoses, Lines/piping, And Fittings problem of the 2002 Chevrolet Tahoe

Failure Date: 05/17/2018

Steel brake lines - corrosion - lost braking power due to corrosion of brake lines.

8 Brake Hoses, Lines/piping, And Fittings problem of the 2001 Chevrolet Tahoe

Failure Date: 04/22/2018

Rear steel brake lines rusted out. I was driving on the highway at about 50 miles per hour and the brake pedal went to floor & had to pump brakes. Had to turn off to berm of road to keep from hitting car in front of me. Had to have rear brake lines replaced and the mechanic suggested all brake lines be replaced because of the rust. I had all the brake lines replaced for over $600 dollars. The Tahoe has only 41000 miles on it and almost caused an accident. It happens all of a sudden & it take a few seconds before you can figure out what to do, taking much longer distance to stop. They need to recall these brakes as soon as possible before more accidents happen.

See all problems of the 2001 Chevrolet Tahoe 🔎.

9 Brake Hoses, Lines/piping, And Fittings problem of the 2015 Chevrolet Tahoe

Failure Date: 12/16/2017

Brakes became extremely stiff, and power assist was lost. Vehicle is very hard to stop, nearly causing an accident several times. Took vehicle to a service shop, and found out that the vacuum pump was defective and caused oil to enter my brake vacuum and brake lines. Had to all be replaced.

See all problems of the 2015 Chevrolet Tahoe 🔎.

10 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 11/20/2017

Brake line rusted. Lost fluid and brakes while driving. Have been driving for 53 years. Never had this happen with any other vehicle.

11 Brake Hoses, Lines/piping, And Fittings problem of the 2001 Chevrolet Tahoe

Failure Date: 10/15/2017

The steel brake line from the abs unit to the rear brakes has corroded and is leaking from above the steel frame forward from the left rear tire. Fortunately this occurred as I pulled into my garage after driving over 150 miles round trip at highway speeds and in city traffic. This could have been disasterious, causing serious injuries, death, and/or property damage if the line would have failed during the trip! after searching the internet, this brake line failure looks like it's a common problem!.

12 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 10/03/2017

Was at chevy dealer to look for a new car, when leaving put foot on brake and pedel went to the floor got out and found fluid on ground under driver side. Dealer examined and found blown brake line, and said all lines were in bad shape and need to replace at a cost of $4200. Had them replace only ones that were leaking. This is very dangerous and I have heard lots of problems from other people. Chevy should be correcting these issues.

13 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 08/14/2017

Brake lines are rusted and leaking. Completely rusted from front to back. . . I am the original owner.

14 Brake Hoses, Lines/piping, And Fittings problem of the 2001 Chevrolet Tahoe

Failure Date: 07/07/2017

Metal brake lines rusted and corroded. Lines placed in an area of the vehicle where they will rust and corrode then causing them to burst at very un-opportune moments. Causing wreckage. My vehicle lost its brakes on a highway when the vehicle in front of me came to a stop to turn off the highway, waiting for another vehicle to clear. I started braking and lost my brakes, so I took the side of the road to avoid an accident. I got myself home and looked under the vehicle.

15 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 01/24/2017

While driving the brakes totally failed. Pedal went to the floor with no brakes at all. Vehicle had to run off the road and stop using the emergency brake. As soon as the brake pedal was pushed it went to the floor and then warnings light to service abs started flashing and beeping. There was no warning prior to the failure of the brake system. After the vehicle was towed we found that there was no brake fluid and a large rupture was found in the brake line on the drivers side towards the front of the drivers side door.

16 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 01/09/2017

I have an 03 Tahoe z71 200000 mile and brake lines are rusted out, now I have read over several hundred complaints on this vehicle ranging from 40000 mile all the way up to 280000 mile, even complaints back to where this truck was a few years old, why are you still allowing gm to mass produce these vehicles with no punishment with faulty brake lines. There where 2015 model silverado's, and Tahoe with this issue. Demand a recall on this issue please.

17 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 10/27/2016

While braking a little harder than normal to avoid hitting a deer, the brake line just below the drivers area blew and the brakes went to the floor and the service alarms went off on the dash. I was going down hill at the time but still had enough brake to stop. I was going about 35 mph at the time of failure.

18 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 09/04/2016

The contact owns a 2004 Chevrolet Tahoe. While driving, the brakes failed. The contact's vehicle came to a stop after bumping the preceding vehicle. The vehicle was taken to a mechanic where it was diagnosed that the brake line was corroded. The manufacturer was notified of the failure. The failure mileage was 73,000.

19 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 09/04/2016

Brake lines are all rusted out got into accident.

20 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 09/04/2016

Brake line burstwhile driving got into accident very dangerous should be recall before some get killed.

21 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 09/04/2016

Lost brakes on highway. Got in accident. Now all brake lines have to be replaced. Never going to buy another gm piece of shit. And only has 73. 000 miles on it.

22 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 09/04/2016

Lost brakes. . Brake line rotted out. Got into accident. No help from gm.

23 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 09/03/2016

On September 3 2016 while pulling into a bank parking lot the brake pedal depressed to the floor. Fortunately I was going slow enough to stop the vehicle with the parking brake. Brake fluid was on the ground behind the left front wheel. It appears a brake line ruptured causing instant catastrophic failure of the brake system. The vehicle was towed to jim price Chevrolet in charlottesville for diagnosis. Total mileage is about 213000. Being a holiday weekend the vehicle will not be checked until Tuesday September 6. If I hadn't pulled into the bank I would have been in an 8 lane intersection with rio rd and rt 29 and probable not here to send this report.

24 Brake Hoses, Lines/piping, And Fittings problem of the 2001 Chevrolet Tahoe

Failure Date: 08/02/2016

Corroded/rusty brake line ruptured causing sudden brake loss in heavy stop and go traffic in a work zone. Used the parking brake to avoid collision.

25 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 07/04/2016

The contact owns a 2004 Chevrolet Tahoe. While driving 10 mph, the brake pedal was depressed but failed to immediately stop the vehicle. The contact stated that the failure occurred in a parking lot and the vehicle was able to stop after the brake pedal was depressed to the floorboard. The vehicle was taken to a dealer where it was diagnosed that the brake lines failed and needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 129,000.

26 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 06/18/2016

Front brake line blew out just as I was pulling in my driveway. I bought the truck used in July of 2015 the brake lines rusted and peeling.

27 Brake Hoses, Lines/piping, And Fittings problem of the 1999 Chevrolet Tahoe

Failure Date: 05/03/2016

Fuel line leaks . Pouring gas out of pressure side . Pics below. Vehicle 130000 miles. 2. Brake lines rotting away . Rear mount to differential lines. Must be replaced. How can this be allowed? 560 dollars in just parts alone. 3. Gas fill neck rotted and leaks during fueling. Had to replace.

See all problems of the 1999 Chevrolet Tahoe 🔎.

28 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 04/01/2016

I was on the highway when I had to slam on my brakes and the pedal just went to the floor I had no brakes at all. I was forced to steer into the ditch to avoid a collision. After having the truck towed home I discovered a brake line had popped due to rust. I understand this is an ongoing problem with these vehicles.

29 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 02/26/2016

Metal brake line under truck burst . Looks like it rusted through. All other lines rusted also. Vehicle was parked in driveway.

30 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 01/22/2016

Driving on icy road anti lock brakes activated and brake line ruptured, adn was not able to stop.

31 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 12/12/2015

Brake line blew without warning. Approaching stop signal and was slowing down by braking and then suddenly the brake pedal went to the floor. I swerved into left turning lane to avoid the car in front of me and traveled halfway through the busy intersection before stopping. Proceeded into lot of nearby convenience. Brake fluid pooled under car. Could hear air coming out of brake line when brake pedal depressed.

32 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 11/15/2015

Tl- the contact owns a 2004 Chevrolet Tahoe. The contact stated that while driving approximately 40 mph and attempting to make a sudden stop the braking system experienced a catastrophic and instant failure without any warning. The vehicle did not slow down or stop causing the driver to crash into an embankment. A police report was taken at the scene. During the crash the driver sustained a right knee injury. The vehicle was towed to the dealer who diagnosed that the cause of the failure was due to corroded and rusted brake lines. The manufacturer was notified of the failure. The VIN was not available. The failure mileage was 160,000. Jft.

33 Brake Hoses, Lines/piping, And Fittings problem of the 2003 Chevrolet Tahoe

Failure Date: 09/08/2015

My wife was driving our 2003 chevy Tahoe to the doctor¿s office without any warning brakes totally went out, god must have been watch over her because this could have been deadly, thank god for emergency brakes. Gm state that the vehicle will stop when the brake line give away will that bull shit! this is the second vehicle that we have had brakes line go out on first my 2002 chevy silverado with 41000 miles on it and now our 2003 chevy Tahoe with approximately 90¿000 both within a week of one other. Also my stepson has a 2006 chevy silverado that the brakes went out on two weeks ago is a hospital parking lot that was almost devastating.

34 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 09/05/2015

I was traveling towards home around 45 mph in my 2004 Chevrolet Tahoe. The car in front of me attempted a non-signaled right hand turn and then continued straight ahead. I applied my brakes in a manner to avoid hitting the car as she decided what she was going do. The pedal was firm at first, then completely went to the floor. I had no brakes at all. This resulted in me taking an off road adventure through someones yard and back onto the road to avoid slamming the car in front me as she regained her sense again. I slowly crept home and spit a trail of brake fluid along the way. The hard brake lines on this vehicle are so corroded with rust and I found the front feed line into the abs module had burst from the corrosion and use of cheap factory lines. I could have lost my life because 11 years ago gm decided cheaper brake line material in 2004 is better than my life in 2015. Now I find that the investigation is closed and they are blaming "maintenance" as the cause. In all the vehicles I have owned, not a single one had to have a hard brake line replaced. It's just not normal wear and tear. It is a material and producer flaw that is going to get someone killed. It almost took my life.

35 Brake Hoses, Lines/piping, And Fittings problem of the 2004 Chevrolet Tahoe

Failure Date: 09/05/2015

While driving on the highway, I suddenly and without warning lost my rear brakes. This caused me to have to steer on to the shoulder to and use the emergency brake/down shifting to control vehicle speed. I narrowly avoided 3 other vehicles. This failure was due to excessive corrosion on the steel brake line running to the rear of the vehicle. Even after frequently inspecting my brake lines, the routing of this line in particular makes it impossible to view. I'm very disappointed that this issue, which is widely known, has not been recalled.


Other Common Service Brakes related problems of Chevrolet Tahoe


Safety Ratings of Tahoe Cars
Fuel Economy of Tahoe Vehicles
Tahoe Service Bulletins
Tahoe Safety Recalls
Tahoe Defect Investigations